A sealing system for heat sealing superimposed walls of heat-sealable film material, e.g. in the production of pouches. The sealing section comprises two or more sealing stations arranged in series along a linear path for the superimposed walls dispensed from an infeed section. Each sealing station comprises a sealing device with first and second jaws and an actuator device to move the jaws between an opened position and a clamped position. Each sealing device comprises a motion device that is configured to move the first and second jaws in synchronicity with the superimposed walls when clamped between the first and second jaws. Each sealing station has a cooling device that is configured to continuously cool at least one of the jaws. At least each first jaw comprises at the respective front surface thereof at least one impulse heatable member embodied as a susceptor element that extends along the respective front surface. Each sealing station is configured to perform an integrated impulse sealing and cooling cycle.

A system includes a first horn, a first ultrasonic transducer, a second horn, a second ultrasonic transducer, a memory, and a controller. The first horn includes a first part-interfacing surface. The second horn includes a second part-interfacing surface and is positioned relative to the first horn such that a part to be welded can be positioned between the first and second part-interface surfaces. The controller is configured to cause a first ultrasonic energy to be applied through the first horn via the first transducer to cause the first part-interfacing surface to vibrate, cause the first horn to move in a first direction at a first time, cause a second ultrasonic energy to be applied through the second horn via the second transducer to cause the second part-interfacing surface to vibrate, and cause the second horn to move in a second direction at the first time.

The invention relates to a welding tool and to a method for pulse welding of plastic films for medical packs formed as bags. In general, the invention provides that the film material which is plastified during welding and thus free-flowing is specifically displaced into a deepened, edge-side inner region of the sealing surface by increasing the sealing surface area. The film material accumulated in the recess leads to an increase in the film thickness in the inner region (25i) of the weld seam (6, 7, 8). As a result, the mechanical stability of the medical pack formed as a bag can be improved.

An assembly for producing sealed packaging units (14) from a sheet packaging material, comprises: an advancement device (21) for advancing the sheet packaging material along an advancement direction (F), a longitudinal sealing device for sealing opposite borders of the sheet packaging material along a longitudinal sealing band arranged parallelly to the advancement direction (F), thereby forming a continuous tube (15), a transverse sealing device (29) for sealing the continuous tube (15) transversely to the advancement direction (F), so as to define a sealed packaging unit (14). The transverse sealing device (29) comprises a sealing element (30) and an abutment element (31) that are intended to mutually cooperate during sealing while being located on opposite sides of the continuous tube (15). The sealing element (30) is so configured as to act on a side (27) of the continuous tube (15) on which the longitudinal sealing band is provided.

A method of sealing reinforced packages. The method can comprise moving an open-ended package in a downstream direction on a package conveyor by engaging the open-ended package with a chain flight of the package conveyor moving in the downstream direction. The method further can comprise forming a bag with a closed end by engaging at least a seal portion of a tail section of an open-ended tube portion of the open-ended package between the chain flight of the package conveyor and a hot plate positioned adjacent the package conveyor. The chain flight can move with the tail section in the downstream direction relative to the hot plate, which can transfer thermal energy to the tail section to at least partially form a seal along the seal portion in the tail section to at least partially form the closed end of the bag.

A method of closing a packaging tray comprises arranging a packaging tray between a lower tool and an upper tool of a sealing station, positioning a cover film above the packaging tray between the lower tool and the upper tool, and pressing together the cover film and the packaging tray by a lower sealing surface of the lower tool and an upper sealing surface of the upper tool cooperating with the lower sealing surface. During the pressing together, a connection is established between the cover film and the packaging tray along a sealing seam. While the cover film and the packaging tray are being pressed together, an overpressure is locally generated by supplying pressurized gas from a pressurized-gas source, the overpressure cooperating as a counterpressure with the lower sealing surface or with the upper sealing surface so as to press the cover film and the packaging tray together.

The invention relates to a welding tool and a method for pulse welding films of plastic for medical packs formed as bags. The invention generally provides for the film material that has been plastified during welding, and is consequently free-flowing, to be specifically displaced by increasing the sealing surface area. The displaced film material can for instance compensate for dimensional and form tolerances. At the same time, however, the strength of the welded seam region, which adjoins the interior space of the bag, is not reduced.

The invention relates to a device comprising a first fixing element, a further fixing element and a folded planar composite; wherein the first fixing element comprises a first fixing surface and the further fixing element comprises a further fixing surface; wherein the folded planar composite is at least partially fixed between the first fixing surface and the further fixing surface; wherein the folded planar composite comprises a first composite region; wherein the first composite region comprises a first layer sequence comprising a first composite layer comprising a first carrier layer, a second composite layer comprising a second carrier layer, a third composite layer comprising a third carrier layer and a fourth composite layer comprising a fourth carrier layer; wherein in the first composite region the second composite layer is joined to the third composite layer and the third composite layer is joined to the fourth composite layer; wherein in the first composite region the third carrier layer is characterised by a smaller layer thickness than in each case one selected from the group consisting of the first carrier layer, the second carrier layer and the fourth carrier layer or a combination of at least two of these; wherein the first fixing surface or the further fixing surface or both comprises a recess comprising a first recess region; wherein the first composite region is located at least partially between the first recess region and the first fixing surface or the further fixing surface.

A composite material with an insert-molded attachment steel is provided. The composite material includes a plurality of burring apertures, each of which has a flange in one direction on the attachment steel and is inserted between fibers. A resin is then introduced between the fibers in each burring aperture and external to the flange.

An ultrasonic module for use in package sealing systems that includes a moveable front jaw; an elognated sonotrode disposed within the front jaw, wherein the sonotrode includes an elongated sealing face, and wherein the width of the sealing face is at least 12 inches (30.48 cm); a moveable rear jaw; and an anvil mounted on the rear jaw opposite the sonotrode, wherein the anvil mechanically cooperates with the sonotrode to seal a package.