B29C66/52441

Method for producing a frame component for a door frame structure of an aircraft, frame component, and door frame structure
11548659 · 2023-01-10 · ·

A method for producing a frame component for a door frame structure of an aircraft. A connecting zone is generated on a first and a second assembly surface of a connecting component in each case by generating a surface texture on the assembly surfaces, wherein the connecting component is formed from a metal material. The assembly surfaces of the connecting component are placed against a door frame member and against an attachment member, wherein the door frame member and the attachment member are each formed from a fiber-reinforced thermoplastics material. Furthermore, the connecting component and the door frame member are welded, and the connecting component and the attachment member are welded. A frame component and a door frame structure are also described.

Aircraft stringers having CFRP material reinforced flanges
11572148 · 2023-02-07 · ·

Aircraft stringers having carbon fiber reinforced plastic (CFRP) material reinforced flanges are disclosed. An example stringer to be coupled to a skin of an aircraft comprises a flange. The flange includes a first portion of a first stiffening segment. The flange further includes a first portion of a second stiffening segment coupled to the first portion of the first stiffening segment. The flange further includes a CFRP reinforcement segment coupled to the first portion of the first stiffening segment and to the first portion of the second stiffening segment. The CFRP reinforcement segment strengthens the first portion of the first stiffening segment and the first portion of the second stiffening segment.

Material-optimized connection node

The present invention relates to a system consisting of a connection node and at least one first connection body, wherein: the connection node comprises a connection node central body, a first connection element for joining with the connection body, and at least one second connection element for joining with a second connection body; the first connection element and the second connection element are connected or may be connected to the connection node central body; and at least one portion of the connection node central body and/or of the first connection element and/or of the second connection element is manufactured by means of an additive process, for example 3D printing, or by means of a casting process.

Manufacturing method of resin frame
11673346 · 2023-06-13 · ·

A resin frame includes frame members combined into a frame shape that includes a corner portion, and a joint portion joining a pair of the frame members which are adjacent to each other at the corner portion. The joint portion includes an entire-surface welded portion, in which end surfaces of the pair of the frame members are welded to each other over an entire surface in a thickness direction of a plate portion of the frame members, and a partial welded portion, in which the end surfaces of the pair of the frame members are welded to each other on one side of the entire surface in the thickness direction while another side of the entire surface in the thickness direction is not welded. The entire-surface welded portion and the partial welded portion are present at different portions on an outer periphery of the joint portion.

Mobile waterstop welding apparatus
09827706 · 2017-11-28 ·

A mobile waterstop welding apparatus includes a first and second support member for supporting a first and second waterstop section, respectively. The second support member is movable between a loading configuration, a heating configuration, and a welding configuration. In the loading configuration, the first and second support members are spaced apart so that the first and second waterstop sections may be loaded onto the first and second support members. In the heating configuration, the first and second support members are spaced apart so that a heating iron may be placed in-between respective welding ends of the first and second waterstop sections. In the welding configuration, the first and second support members are moved towards each other so as to weld the first and second waterstop sections together at their respective welding ends. During the welding process, a spring assembly may urge the first and second support members towards each other.

Composite toughening using three dimensional printed thermoplastic pins

A composite article including a plurality of layers each comprising bundles of fibers separated by spaces; pins bonded to a side of at least one of bundles and extending or built through the spaces between the layers; and a resin combined with the layers and the pin. The pins form a physical barrier preventing or reducing propagation of cracks in an x-y plane of the composite article.

Manufacturing Method of Resin Frame
20220024148 · 2022-01-27 ·

A resin frame includes frame members combined into a frame shape that includes a corner portion, and a joint portion joining a pair of the frame members which are adjacent to each other at the corner portion. The joint portion includes an entire-surface welded portion, in which end surfaces of the pair of the frame members are welded to each other over an entire surface in a thickness direction of a plate portion of the frame members, and a partial welded portion, in which the end surfaces of the pair of the frame members are welded to each other on one side of the entire surface in the thickness direction while another side of the entire surface in the thickness direction is not welded. The entire-surface welded portion and the partial welded portion are present at different portions on an outer periphery of the joint portion.

Resin frame and fitting
11167501 · 2021-11-09 · ·

A resin frame includes frame members combined into a frame shape that includes a corner portion, and a joint portion joining a pair of the frame members which are adjacent to each other at the corner portion. The joint portion includes an entire-surface welded portion, in which end surfaces of the pair of the frame members are welded to each other over an entire surface in a thickness direction of a plate portion of the frame members, and a partial welded portion, in which the end surfaces of the pair of the frame members are welded to each other on one side of the entire surface in the thickness direction while another side of the entire surface in the thickness direction is not welded. The entire-surface welded portion and the partial welded portion are present at different portions on an outer periphery of the joint portion.

Method for the production of an insulating profile

A method for producing insulating profiles comprises manufacturing a profile body and a first functional element separately, and the profile body and the first functional element are supplied to an ultrasonic welding device, wherein the profile body and the functional element are connected to one another by a material bond by formation of a welded joint. The profile body and the functional element are brought together into a predetermined first cross-sectional geometry during formation of the welded joint and are thereafter guided in this cross-sectional geometry until the plastics material of the welded joint solidifies to such an extent that the profile body and the first functional element are fixed in the predetermined cross-sectional geometry.

Material-optimized connection node

The present invention relates to a system consisting of a connection node and at least one first connection body, wherein: the connection node comprises a connection node central body, a first connection element for joining with the connection body, and at least one second connection element for joining with a second connection body; the first connection element and the second connection element are connected or may be connected to the connection node central body; and at least one portion of the connection node central body and/or of the first connection element and/or of the second connection element is manufactured by means of an additive process, for example 3D printing, or by means of a casting process.