A sonotrode includes multiple layers of a material melted to one another to form a structure. The structure provides a base that has an attachment feature that is configured to operatively secure to an ultrasonic converter. The structure includes a shaft that extends from the base to a terminal end that provides a working surface that is configured to selectively engage a workpiece. The structure has at least one shaft that includes a first shaft that extends from the base to a first terminal end that provides a first working surface that is configured to selectively engage a workpiece. The first shaft is integrally formed with the base from the multiple layers to provide an unbroken, monolithic construction.

A sonotrode includes multiple layers of a material melted to one another to form a structure. The structure provides a base that has an attachment feature that is configured to operatively secure to an ultrasonic converter. The structure includes a shaft that extends from the base to a terminal end that provides a working surface that is configured to selectively engage a workpiece. The structure has at least one shaft that includes a first shaft that extends from the base to a first terminal end that provides a first working surface that is configured to selectively engage a workpiece. The first shaft is integrally formed with the base from the multiple layers to provide an unbroken, monolithic construction.

A sonotrode includes multiple layers of a material melted to one another to form a structure. The structure provides a base that has an attachment feature that is configured to operatively secure to an ultrasonic converter. The structure includes a shaft that extends from the base to a terminal end that provides a working surface that is configured to selectively engage a workpiece.

A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a first sealing zone, and an adjacent weakening zone. The weakening zone may be a heated perforator, includes a heating wire, or be disposed to create an auxiliary sealed area. The heating wire can have connected thereto, a source of power that is an adjustable voltage or magnitude, and/or pulsed, and/or a feedback loop. The heating wire ay be an NiCr wire and make intermittent contact with the web and be disposed in an insert. The weakening zone may create a line of weakness that is uniform or varies in intensity, is a separating zone, or includes a heat film, a toothed blade, a row of pins, a source of air, or a source of vacuum. The sealing zones ma include temperature zones, cartridge heaters, cooling air, or hated air, or a source of ultrasonic, microwave or radiative energy.

A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a first sealing zone, and an adjacent weakening zone. The weakening zone may be a heated perforator, includes a heating wire, or be disposed to create an auxiliary sealed area. The heating wire can have connected thereto, a source of power that is an adjustable voltage or magnitude, and/or pulsed, and/or a feedback loop. The heating wire ay be an NiCr wire and make intermittent contact with the web and be disposed in an insert. The weakening zone may create a line of weakness that is uniform or varies in intensity, is a separating zone, or includes a heat film, a toothed blade, a row of pins, a source of air, or a source of vacuum. The sealing zones ma include temperature zones, cartridge heaters, cooling air, or hated air, or a source of ultrasonic, microwave or radiative energy.

A sonotrode includes multiple layers of a material melted to one another to form a structure. The structure provides a base that has an attachment feature that is configured to operatively secure to an ultrasonic converter. The structure includes a shaft that extends from the base to a terminal end that provides a working surface that is configured to selectively engage a workpiece.

A method includes compressing a non-dielectric, elastically-deformable component, a wire mesh component, and a dielectric, contoured object between first and second forming tools. Once the components are compressed, radio frequency energy is supplied to the first forming tool, thereby causing a radio frequency electromagnetic field to be generated between the first forming tool and the wire mesh component that results in a contoured weld of the contoured object. A tooling assembly is configured to carry out the method.

A method for arranging a functional layer on a plastic component of a lighting device and a composite made of the plastic component and the functional layer, in particular a frame, an outer rim, a support frame, an inner lens, a retaining element, or the like is provided. The method includes that a film-like laminar composite is provided that has the functional layer and a substrate. The laminar composite is placed in a holding fixture. A vacuum is turned on in the holding fixture and suctioning of the laminar composite by means of a suction area of the holding fixture is performed. The plastic component is arranged on the laminar composite, and at least areas of the laminar composite are welded or bonded to the plastic component by means of a welding method or by means of an adhesive method.

A water-soluble insert for use in joining pipes, made of a material comprising a salt selected from the group consisting of KCl, Na Cl, and mixtures thereof; and MgO. Upon addition of a small amount of water to the material, the MgO reacts with hygroscopic impurities in the chloride salt to provide a material with superior properties. The insert is cast from the material, in general by being placed on a form and compressed. Also disclosed is the use of the insert in joining the ends of two pipes, especially pipes made from thermoplastic. The insert is placed in the matching pipe ends, which are then welded. After the join is complete, water is flowed through the pipe, dissolving the insert.

A method for arranging a functional layer on a plastic component of a lighting device and a composite made of the plastic component and the functional layer, in particular a frame, an outer rim, a support frame, an inner lens, a retaining element, or the like is provided. The method includes that a film-like laminar composite is provided that has the functional layer and a substrate. The laminar composite is placed in a holding fixture. A vacuum is turned on in the holding fixture and suctioning of the laminar composite by means of a suction area of the holding fixture is performed. The plastic component is arranged on the laminar composite, and at least areas of the laminar composite are welded or bonded to the plastic component by means of a welding method or by means of an adhesive method.