A method and a device for the ultrasonic welding of a first component to a second component of an electronic cigarette cartridge, wherein both components are made of a plastic material; the device includes an ultrasound generator, which delivers an electric pulse to a vibrating assembly, which, in turn, includes a converter designed to turn the electric pulse into a mechanical vibration movement and transfers it to a sonotrode, which directly transmits the energy in the form of vibrations to the two components to be welded; the sonotrode is designed so as to simultaneously weld a plurality of first components to the respective second components and cooperates with a plurality of striker elements, each associated to a respective first component and to a respective second component to be welded; and wherein each striker element is connected to a sensor, which is designed to detect a parameter of the welding process carried out to weld the first component to the second component and to control the welding process carried out to weld the first component to the second component based on the parameter.

The present invention relates to a method for ultrasonic treatment of a plastic material, comprising the steps of: positioning the plastic material between a sonotrode and a counter-tool, bringing the sonotrode excited by means of an ultrasonic oscillation into contact with the plastic material during a welding phase, moving the sonotrode and the counter-tool towards each other during a holding phase, in which neither the sonotrode nor the counter-tool are excited with an ultrasonic oscillation so that a force F is applied onto the plastic material. In order to reduce treatment times, wherein at the same time the quality of the welding process is not impaired but is even to be improved, it is proposed according to the invention that the force F is varied during the holding phase.

The invention relates to a method for producing strapping. A strapping band (4) is first guided about at least one packaging piece, tightened, and equipped with a closure at band ends (4a, 4b) to be connected in a closure unit (1). Furthermore, at least one sensor (7) connected to a control unit (8) is provided in the closure unit (1). One or more closure parameters are detected by means of the control unit (8) using the sensor (7), and the closure unit (1) is correspondingly actuated. According to the invention, the sensor (7) is designed as a load cell (7) which is let into a compression ram (6a, 6b) of the closure unit (1).

A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.

The invention relates to an apparatus and to a method for establishing a connection having material continuity or having material continuity and shaping matching or for separating such a connection of at least one metal or ceramic component and of a component formed from or by a thermoplastic polymer in which the components to be joined together can be pressed together by a pressing device having a counterholder and a plunger. A heating device is present at the plunger and/or at the counterholder or acts there. A heating of the at least one metal or ceramic component up to above the softening temperature of the component formed from or by polymer can be achieved with the heating device, with the heating device being having at least one electrical resistance heating element that is covered by an electrically insulating, preferably ceramic, protective film, and/or having at least one laser beam that is directed to the metal component(s) within the joining region, and/or having at least one inductor present at the plunger and/or at the counterholder for the inductive heating of the meal component(s).

A novel spring-loaded device utilizes a linear or rotary measuring sensor to measure distance and control heat using a PID loop or other type of control loop feedback program. The power of the heating element is controlled by a program, which takes distance from the target into consideration when determining output power. For example, if the target distance is 10 mm away the algorithm will apply 100% power until reaching 9 mm, at which point it will lower power to 90%. When the distance is 5 mm from the target, the power level will be 50%, and so on and so forth. The closed loop nature of the system will reduce power automatically using pulse width modulation (PWM) of the input power. This will allow modulation of the power to the heating element on the fly.

An ultrasonic welding system includes an ultrasonic welding stack that is movable to initiated a welding operation. A plurality of sensors measure respective control variables and output control signals corresponding, respectively, to the control variables. A motion control system is coupled to and causes controlled movement of the welding stack, including initiating the welding operation. The motion control system determines, based on the control signals, control inputs such that any motion of the welding stack, subsequent to the initiating, is initially delayed until the control signals satisfy a predetermined condition. In response to the predetermined condition being satisfied, the motion control system causes the welding stack to move in accordance with a weld profile.

A separation welding device for the sectional joining and sectional separation of weldable film layers includes a temperature-controlled working surface that is designed to support joinable and separable film layers and further includes an electrical heating device as well as a counterholder for sectionally applying pressure to the joinable and separable film layers, which delimits a variably adjustable working gap with the working surface and that includes two mutually spaced joining stamps and one separating stamp arranged between the joining stamps wherein the separating stamp and/or at least one joining stamp is moveably attached to the counterholder wherein provision can be made for the separating stamp and/or the joining stamp to each be assigned a force sensor and/or a motion sensor to calculate a separation sequence determined by the separating stamp and/or a joining sequence determined by the joining stamp.

A horn and an anvil are moved toward and away from each other by axially reciprocating a driving rod and thereby reciprocatingly rotating a forked lever in a predetermined angle range. The horn and the anvil are moved toward and pressed against each other with a predetermined force with a bag mouth b held therebetween. A sensor detects the position of a second mounting block secured to the rear end of a sliding shaft of the anvil, thereby detecting the distance between respective pressing surfaces of the horn and the anvil, i.e. the thickness m of a portion of the bag mouth held between the pressing surfaces. When the thickness m is not less than a predetermined threshold value M, a vibrator is activated to perform sealing. When the thickness m is less than the threshold value M, no sealing is performed.

An apparatus comprising a packaging machine, which comprises a control unit having a process parameter generator designed to determine specific process parameters for a production process of the packaging machine. The control unit of the packaging machine also comprises a recipe generator for an adjustment process of the packaging machine preceding the production process or can be connected to a recipe generator of the apparatus, which generator is designed as a separate unit. The respective recipe generator comprises a set of rules for determining recipe variables for the adjustment process of the packaging machine and is designed to generate the recipe variables with reference to a plurality of data and to form therefrom a recipe data set for the adjustment process of the packaging machine. A method for using the apparatus is also included.