A device for joining material by anchoring an insert comprising a first material in a structure comprising a second material is provided. The first material is solid and comprises thermoplastic properties and the second material is solid and is penetrable by the first material when in a liquefied state. The device comprises a vibration device being configured to transmit vibrations to said insert to cause at least partial liquefaction thereof and being arranged to move, relative to said structure, along an insertion direction (ID) to insert said insert at least partly into said structure, a contact sensor being connected to the vibration device and being adapted to move together with the vibration device along the insertion direction (ID), the contact sensor having a sensor body being adapted to detect contact with said structure. A controller is further connected to the contact sensor and adapted for receiving a contact signal from the contact sensor indicating that the sensor body has come into contact with said structure.

A method of forming a composite member, includes: applying pressure and heat with a compaction tool to a portion of an uncured composite member to decrease a thickness of the portion, the heat applied with the compaction tool being at a temperature less than a curing temperature of the uncured composite member; and curing the uncured composite member after applying pressure and heat.

Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.

An ultrasonic welder includes, among other things, a sonotrode, a sleeve that is arranged at least partially around the sonotrode, and a biasing assembly that acts on the sleeve and is configured to urge the sleeve to an extended position relative to the sonotrode in response to a biasing force. The sleeve is configured to move from the extended position to a clamping position relative to the sonotrode in response to engagement with a workpiece which opposes the biasing force.

A method of forming a composite member, includes: applying pressure and heat with a compaction tool to a portion of an uncured composite member to decrease a thickness of the portion, the heat applied with the compaction tool being at a temperature less than a curing temperature of the uncured composite member; and curing the uncured composite member after applying pressure and heat.

A device for joining material by anchoring an insert comprising a first material in a structure comprising a second material is provided. The first material is solid and comprises thermoplastic properties and the second material is solid and is penetrable by the first material when in a liquefied state. The device comprises a vibration device being configured to transmit vibrations to said insert to cause at least partial liquefaction thereof and being arranged to move, relative to said structure, along an insertion direction (ID) to insert said insert at least partly into said structure, a contact sensor being connected to the vibration device and being adapted to move together with the vibration device along the insertion direction (ID), the contact sensor having a sensor body being adapted to detect contact with said structure. A controller is further connected to the contact sensor and adapted for receiving a contact signal from the contact sensor indicating that the sensor body has come into contact with said structure.

An apparatus for packaging a product comprises a packaging assembly to fix a film sheet to a support. The packaging assembly includes a lower tool having seats for receiving the support and an upper tool facing the lower tool and comprising a film holding plate for holding the film sheet. The film holding plate has an active surface for receiving the film sheet, where the upper and lower tools cooperating to define a packaging chamber. The packaging assembly is open to receive the film sheet in a first operating condition and is hermetically closed in a second operating condition. The film holding plate has a lateral surface extending substantially perpendicular to a plane defined by the active surface, the film holding plate comprising ejectors arranged in the lateral surface for ejecting a stream of gas substantially parallel to said plane and substantially away from a center of the active surface.

Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.

Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.

The invention relates to an ultrasonic welding device comprising a sonotrode (1) secured to an amplifier (12), and this in turn being secured to a converter (13), on which the head (2) is secured, characterised by comprising an external casing (3) disposed around the sonotrode (1), together delimiting an annular chamber (4) for the circulation of pressurised air having a crenellated opening in the front end (31) thereof for the output of pressurised air and the cooling of the sonotrode (1), wherein said external casing (3) has a rear portion (32) on the head (2) that can move axially, forming a presser plate which exerts a pressureowing to the action of compressible means (51)against the parts (P1, P2) to be welded, in a peripheral zone next to the welding zone, before the tip (11) of the sonotrode (1) comes into contact with said parts to be welded.