The invention relates to an anchor for arrangement in lightweight building boards, wherein a lightweight building board has a first covering layer and a second covering layer made from compact material that is stiff in compression, and a core layer, which is arranged between the covering layers and is made from material with a low density in comparison with the covering layers, in particular paper honeycomb, foam or solid wood of low density, having a first anchor part and a second anchor part, wherein the first and the second anchor part are designed to be movable relative to one another, in which a travel between a first end position and a second end position is limited, wherein the first end position is defined by means of first stop means on the first and the second anchor part, and the second end position is defined by means of second stop means on the first and the second anchor part.

A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.

A method of forming a component includes additively manufacturing a first subcomponent, the first subcomponent including a first polymer material with a first porosity. The method further includes mating the first subcomponent with a second subcomponent and ultrasonically welding the first subcomponent to the second subcomponent at a weld frequency. The first porosity can be 5% or less.

A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.

A method of producing a golf ball applies ultrasonic welding on two half shells to form at least one intermediate layer, at least one cover layer, or at least one intermediate layer and at least one cover layer. The ultrasonic welding may include pressing the two half shells together, delivering a high power electrical signal to a welding stack, and converting the high power electrical signal at the welding stack to ultrasonic energy. The converting may include converting the high power electrical signal into a mechanical vibration, modifying an amplitude of the mechanical vibration to generate a modified mechanical vibration, and applying the modified mechanical vibration to an interface of the two half shells to weld them together ultrasonically. Aspects also relate to golf balls, or one or more layers thereof, made using ultrasonic welding.

A method of bonding a first object to a second object includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object including a proximal surface, applying a mechanical pressing force and a mechanical excitation capable to liquefy the thermoplastic material until a flow portion of the thermoplastic material is flowable and penetrates into structures of the second object, and stopping the mechanical excitation and letting the thermoplastic material resolidify to yield a positive-fit connection between the first and the second object. The second object has a region of low density, wherein the protrusion penetrates the region of low density at least partly before the thermoplastic material is made flowable, and wherein the first object includes a protruding portion after the step of letting the thermoplastic material resolidify, the protruding portion at least partly penetrates the region of low density.

A method of manufacturing an armour layer of a flexible pipe for transporting fluid from a subsea location and apparatus are provided. The method comprises winding a first length of composite tape to form a first section of the armour layer and positioning an end region of the first length of composite tape over an end region of a second length of composite tape to form an overlapping tape section. Heat and pressure is applied to the overlapping tape section to form a joined overlapping tape section in which the first length of tape is joined to the second length of tape such that the joined overlapping tape section has a lap shear strength of at least 11 MPa. The joined overlapping tape section and the second length of composite tape are wound to form a second section of the armour layer.

The method of bonding a first object (1) to a second object (2) uses a connector, the connector having a first sheet portion and a second sheet portion (32). The first sheet portion has at least one outwardly protruding first attachment portion (33), and the second sheet portion has at least one outwardly protruding second attachment portion (34). The connector (3) further has a spacer between the first and second sheet portions. For bonding, the first and second objects (1, 2) and the connector (3) are positioned relative to each other so that the connector is placed between the first and second objects. Then the first and second objects (1, 2) are pressed against each other while mechanical vibration energy impinges on the first and/or second object until a first flow portion of thermoplastic material of the first object in contact with the first attachment portion(s) and a second flow portion of thermoplastic material in contact with the second attachment portion(s) become flowable allowing the respective attachment portions (33, 34) to be pressed into material of the first and second object, respectively. After re-solidification of the flow portions, a positive-fit connection between the first and second objects via the connector results. The spacer defines a width (w) of a gap between the first and second objects (1, 2) after bonding.

A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.

An attachment part for connecting to a structural part. The attachment part has an attachment part longitudinal axis, and a weld portion to be welded to the structural part by torsional ultrasonic welding. The weld portion has a contact surface for contact with a torsion sonotrode, and a weld surface for connecting to the structural part. The weld portion is delimited, at least portionally, by an inner vibration decoupling zone. The inner vibration decoupling zone, at least portionally, surrounds an inner portion of the attachment part.