B29C66/962

Heat fusing devices, smart trash receptacle and methods for controlling heat fusing temperature

The present invention discloses a heat fusing device for a smart trash receptacle, including: a heating wire for fusion-cutting and thermally sealing an open end of a trash bag, the heating wire being connected to a heat-fusing circuit; a base having heat-resistant and insulating properties, the base having a first end surface on which the heating wire is arranged; and a control mechanism communicatively coupled to the heat-fusing circuit for control thereof. The present invention also discloses a smart trash receptacle incorporating the heat fusing device and a method for controlling a heat fusing temperature. With the present invention, during automatic bagging by the smart trash receptacle, good contact between the heating wire and the trash bag can be ensured while preventing adhesion of the trash bag. This results in improved sealing quality and enables the fulfillment of two tasks, i.e., thermoplastic sealing and thermal fusion-cutting, in the same action of the heat fusing device. As a result, higher automatic bagging quality and reliability are obtainable at lower bagging control difficulty and reduced bagging cost. Moreover, control in the system is simplified, and the stability and reliability of the system are increased.

RESISTANCE WELDING APPARATUS AND METHOD

A resistance welding apparatus can employ a modular power supply system with multiple power supply modules and leads for electrically connecting the modular power supply system to a welding resistor. The resistance welding apparatus is selectively configurable in at least three of (i) a first configuration in which the leads connect the first power supply module to the resistor and the second power supply module is disconnected from the resistor; (ii) a second configuration in which the leads connect the second power supply module to the resistor and the first power supply module is disconnected from the resistor; (iii) a third configuration in which the leads connect the first and second power supply modules to the resistor in series; and (iv) a fourth configuration in which the leads connect the first and second power supply modules to the resistor in parallel.

Closed loop heat staking device and method

A novel spring-loaded device utilizes a linear or rotary measuring sensor to measure distance and control heat using a PID loop or other type of control loop feedback program. The power of the heating element is controlled by a program, which takes distance from the target into consideration when determining output power. For example, if the target distance is 10 mm away the algorithm will apply 100% power until reaching 9 mm, at which point it will lower power to 90%. When the distance is 5 mm from the target, the power level will be 50%, and so on and so forth. The closed loop nature of the system will reduce power automatically using pulse width modulation (PWM) of the input power. This will allow modulation of the power to the heating element on the fly.

Heat seal bar sensorless temperature sensing and control
11673348 · 2023-06-13 · ·

A sensorless temperature sensing and control system and method uses electrical voltage and current feedback signals to monitor and control the temperature of heating elements used in a heat sealing process wherein sensors are not physically connected to a heat seal bar during the heat sealing process. After calibration of a heat seal bar using a sensor, voltage and current feedback signals are processed by a programmable logic controller (PLC) to calculate the real-time electrical resistance of each heating element. Data and electrical resistance is used to calculate real-time temperature of the heat seal bar during heating.

Heat radiator, device for infrared welding and method for heating plastic components

The present invention discloses a heat radiator, especially an infrared radiator, having at least one radiation source by means of which supplied electrical energy is convertible into heat radiation, as well as a control. This control comprises at least one frequency converter having a first, a second and a third output so that between the first and the third output a first alternating current is providable and between the second and the third output a second alternating current is providable by means of which the at least one radiation source is operable.

SURFACE-STRUCTURED PROCESSING ELEMENT FOR ULTRASONIC PROCESSING
20170266872 · 2017-09-21 ·

The present invention concerns a processing element for processing a material, like for example a sonotrode or an anvil, comprising a carrier surface which is substantially in the form of a cylinder or in the form of a segment of a cylinder and which is intended to come into contact with the material during processing, wherein the processing element is intended to be rotated about its longitudinal axis during processing so that the carrier surface rolls on the material to be processed, wherein arranged on the carrier surface is at least one structure element which projects beyond the carrier surface in the radial direction, wherein the structure element has a top side which is provided to come into contact with the material to be processed. To provide a processing element which reduces the abrupt deflection of the sonotrode when the material comes into engagement with and/or comes out of engagement with the carrier surface it is proposed according to the invention that the top side is at least portion-wise convexly curved in the peripheral direction with a radius of curvature which is less than the greatest spacing of the top side from the cylinder axis or comprises at least two surface portions which include an angle <180°.

Method and apparatus for making bags

A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a first sealing zone, and an adjacent weakening zone. The weakening zone may be a heated perforator, includes a heating wire, or be disposed to create an auxiliary sealed area. The heating wire can have connected thereto, a source of power that is an adjustable voltage or magnitude, and/or pulsed, and/or a feedback loop. The heating wire ay be an NiCr wire and make intermittent contact with the web and be disposed in an insert. The weakening zone may create a line of weakness that is uniform or varies in intensity, is a separating zone, or includes a heat film, a toothed blade, a row of pins, a source of air, or a source of vacuum. The sealing zones ma include temperature zones, cartridge heaters, cooling air, or hated air, or a source of ultrasonic, microwave or radiative energy.

METHOD AND APPARATUS FOR MAKING BAGS

A machine and method for making bags is described and includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar, having a first sealing zone, and an adjacent weakening zone. The weakening zone may be a heated perforator, includes a heating wire, or be disposed to create an auxiliary sealed area. The heating wire can have connected thereto, a source of power that is an adjustable voltage or magnitude, and/or pulsed, and/or a feedback loop. The heating wire ay be an NiCr wire and make intermittent contact with the web and be disposed in an insert. The weakening zone may create a line of weakness that is uniform or varies in intensity, is a separating zone, or includes a heat film, a toothed blade, a row of pins, a source of air, or a source of vacuum. The sealing zones ma include temperature zones, cartridge heaters, cooling air, or hated air, or a source of ultrasonic, microwave or radiative energy.

SYSTEMS AND METHODS FOR SEALING A CONTAINER

Systems, apparatuses, and methods to seal a container are provided. An apparatus for securing a film to a container includes a body portion to house film and a sealing portion. The sealing portion includes a loading zone to receive a portion of film from the body portion and an aperture to receive a top portion of the container and the portion of the film therethrough to enable positioning within a sealing volume. A plurality of near-infrared light emitting diodes (NIR LEDs) face toward and at least partially surround the top portion of the container when positioned within the sealing volume. A controller is configured to receive sensor input from a sensor indicating that the top portion of the container is within the sealing volume and cause, in response thereto, activation of the plurality of NIR LEDs to secure the portion of the film to the top portion of the container.

Closed Loop Heat Staking Device and Method
20200156329 · 2020-05-21 · ·

A novel spring-loaded device utilizes a linear or rotary measuring sensor to measure distance and control heat using a PID loop or other type of control loop feedback program. The power of the heating element is controlled by a program, which takes distance from the target into consideration when determining output power. For example, if the target distance is 10 mm away the algorithm will apply 100% power until reaching 9 mm, at which point it will lower power to 90%. When the distance is 5 mm from the target, the power level will be 50%, and so on and so forth. The closed loop nature of the system will reduce power automatically using pulse width modulation (PWM) of the input power. This will allow modulation of the power to the heating element on the fly.