B29C70/207

FIBER-REINFORCED RESIN HOLLOW MOLDED BODY AND METHOD FOR PRODUCING SAME

A fiber reinforced resin hollow molded body 30 in which a resin-integrated fiber sheet is used. The resin-integrated fiber sheet includes unidirectional continuous fibers that are spread fibers of a continuous fiber group and arrayed unidirectionally in parallel, and thermoplastic resin that is present at least on a surface of the unidirectional continuous fibers. In the hollow molded body, in a state where the resin-integrated fiber sheet or a plurality of the resin-integrated fiber sheets 30 are stacked, the resin-integrated fiber sheet or the plurality of resin-integrated fiber sheets are wound to produce a wound body having an overlapping portion. The thermoplastic resin is impregnated in the unidirectional continuous fibers. The resin-integrated fiber sheet or the plurality of resin-integrated fiber sheets are consolidated.

CARBON FIBER TAPE MATERIAL, AND REINFORCING FIBER LAMINATE AND MOLDED BODY PRODUCED WITH THE SAME
20220379523 · 2022-12-01 ·

A carbon fiber tape material is favorable in followability to molds and impregnation with matrix resins, and capable of enhancing the productivity in producing a reinforcing fiber laminate by a method of fiber placement and capable of providing a molded body with high mechanical strength when the material is impregnated with a resin and molded. The carbon fiber tape material has a carbon fiber bundle group including a plurality of carbon fiber bundles arranged in parallel with the fiber orientation direction and a fabric are integrated, and satisfies (a) to (c): (a) the fabric includes one or more thermoplastic resins; (b) the carbon fiber tape material excluding the fabric is between 120 g/m.sup.2 and 400 g/m.sup.2 in basis weight; and (c) the fabric elongation rate with a load of 80 mN/50 mm applied to the fabric is 5% to 100% in at least one direction of the fabric.

CURVED PANEL PART
20220324200 · 2022-10-13 · ·

A curved panel part includes: a curved panel made of metal; and a reinforcement joined to the curved panel and made of a plurality of FRP layers including continuous fibers, in which each of the plurality of FRP layers has a single fiber direction, at least one layer out of the plurality of FRP layers has a fiber direction different from that of another layer, in the plurality of FRP layers, a proportion of layers having an angular difference in the fiber direction of 30° or more is 15% or more of all of the layers, and when calculating, by defining a maximum principal curvature direction of the curved panel as a 0° direction and a direction orthogonal to the 0° direction as a 90° direction, each of a 0° direction component and a 90° direction component regarding the fiber direction of each FRP layer of the reinforcement joined to the curved panel, by using a trigonometric function, an expression (1) is satisfied.

Method for manufacturing fiber-reinforced plastic

A method for producing a fiber reinforced plastic can suppress with which wrinkling or bridging in a convex surface or a concave surface having a large curvature at the same time even if the fiber reinforced plastic has a complicated three-dimensional shape. Such methods for producing a fiber reinforced plastic may involve shaping a prepreg sheet in which continuous fibers are impregnated with a resin material into a three-dimensional shape to produce a fiber reinforced plastic (a); wherein at least a portion of the continuous fibers in an area (X) of the prepreg sheet corresponding to an area (X′) in which the fiber reinforced plastic (a) is shear-deformed is bent in an in-plane direction in advance.

Wrinkle Reduction in Formed Composite Laminates
20170368815 · 2017-12-28 ·

Wrinkling of a contoured composite laminate part during forming to contour is reduced by using laminate plies having off-angle reinforcing fibers that provide the part with primary axial strength along a major axis of loading.

Composite stiffener

A composite stiffener for a stiffener reinforced panel is disclosed. The stiffener has a longitudinal direction and a run-out region which terminates at an end of the stiffener. The stiffener also has a constant section region inboard of the run-out region in the longitudinal direction and having a constant cross section transverse to the longitudinal direction with a crown between adjacent foot portions. The run-out region has a changing cross section transverse to the longitudinal direction with a crown between adjacent foot portions and the crown reduces in height towards the end of the stiffener forming a ramp. The composite stiffener includes a number of blankets of non-crimp fabric layers.

HIGH-PRESSURE TANK AND METHOD FOR MANUFACTURING HIGH-PRESSURE TANK
20220034450 · 2022-02-03 · ·

A high-pressure tank includes a cylindrical portion including a fiber-reinforced resin and a dome portion including a fiber-reinforced resin. The cylindrical portion includes an axial fiber layer including a fiber oriented in a center axis direction of the high-pressure tank, and a circumferential fiber layer including a fiber oriented in a circumferential direction of the high-pressure tank. An end portion of the axial fiber layer and an end portion of the dome portion are joined to each other.

Method and apparatus for producing laid fibre fabrics and component preforms made of fibres
09718233 · 2017-08-01 · ·

A method for manufacturing a fiber layer or a component perform includes yieldably tensioning a plurality of yarns in a tensioning plane such that each yarn is separately and individually held in a yieldable manner. Then, a workpiece carrier is moved through the tensioning plane in a perpendicular direction thereto such that the yarns contact the workpiece carrier and respectively bend according to the contour of the workpiece carrier. If a predetermined tensile force on one or more of the plurality of yarns is exceeded, then an additional length of such yarn(s) is supplied from a reserve and/or a coil to cover the workpiece carrier. Then, the ends of the yarns are fixed along an edge of the workpiece carrier.

FIBER-REINFORCED MEMBER AND METHOD FOR MANUFACTURING SAME
20170274603 · 2017-09-28 ·

A fiber-reinforced member includes: a base member having a tubular region with an outer circumferential surface extending along and substantially in parallel with an axial direction; and a fiber-reinforced resin layer constituted of a tow prepreg wound in an overlapping manner to cover the outer circumferential surface of the base member along a predetermined direction crossing the axial direction when viewed in a radial direction of the base member, the tow prepreg serving as a widened tape-like member. The tape-like member constituting the fiber-reinforced resin layer has a portion having a fiber line extending along a direction crossing the predetermined direction. A size of a width of the tape-like member constituting the fiber-reinforced resin layer is not less than 100 times and not more than 400 times as large as a size of a thickness of the tape-like member constituting the fiber-reinforced resin layer in the radial direction.

Structural Component, Method For Producing A Structural Component, Pressure Fuselage For A Vehicle Comprising A Structural Component

A structural component has a main body formed of a fibre composite material, a plurality of first reinforcement parts and a plurality of second reinforcement parts, wherein the main body is formed as a domed body having a peripheral edge and a vertex, wherein the first reinforcement parts are connected to the main body and in each case have a concave curvature course in relation to a first plane, and wherein the second reinforcement parts are connected to the main body and also have a concave curvature course in each case in relation to a second plane.