B29C70/882

Composite aerostructure with integrated heating element

A heated composite structure and a method for forming a heated composite structure. The structure includes carbon fibers embedded within a thermoplastic matrix. The carbon fibers are connected with first and second electrodes that are configured to be connected with an electric source such that applying current to the electrodes causes current to flow through the embedded carbon fibers to provide resistive heating sufficient to heat the composite structure to impede formation of ice on the composite structure.

Methods of forming parts using forming tools and flexible ultrasonic transducer arrays

A method of forming parts uses a forming tool having a forming surface, and an ultrasonic transducer array on the forming surface.

Microwire Array Devices and Methods for Fabricating Polymeric Sheets Containing Microwires
20180007819 · 2018-01-04 ·

A method for fabricating polymeric sheets containing microwires includes encapsulating at least a portion of individual lengths of a plurality of microwires in a non-conductive polymeric sheet while the microwires are attached to the substrate. The microwires are then detached from the substrate without removing the microwires from the polymeric sheet. The detaching step forms a separated polymeric sheet containing the detached microwires. Individual detached microwires of the plurality are approximately perpendicular to the separated polymeric sheet. A microwire array device includes a non-conductive polymeric sheet and a plurality of microwires. Individual microwires of the plurality have an independent length at least partially encapsulated by the polymeric sheet, are approximately perpendicular to the polymeric sheet, and contain magnetic ferrite.

CONDUCTIVE PLASTIC PRODUCT

An electrically conductive plastic product is made via rotational moulding. The product comprises a plastic matrix; and a network of conductive fibers of discrete length embedded in the plastic matrix. The conductive fibers are metal fibers. The network of conductive fibers provides electrical conductivity to the plastic product. The average length of the conductive fibers is at least 3 mm.

DEVICE AND METHOD FOR PRODUCING A MOLDED BODY FROM A FIBER MATERIAL
20230235503 · 2023-07-27 ·

The invention relates to a method (30) for producing a molded body (52) from a fiber material (50), wherein a textile structure (54) that is provided with a binder material is first produced from the fiber material (50) using a textile technology (step 32). This textile structure (54) is subsequently shaped (step 34) and fixed in a predetermined three-dimensional form by an activation of the binder material (step 36). The activation of the binder material (step 36) is carried out iteratively here. This means that the binder material is activated progressively in some selected areas of the textile structure (54) (and the shape of the structure is fixed in these areas as a result) before an activation/fixing is carried out in other areas of the textile structure (54).

Additively formed 3D object with conductive channel

A 3D object is additively formed via arranging non-conductive material relative to a receiving surface. During additive formation of the 3D object, a conductive channel is formed as part of the 3D object. In some instances, non-destructive fracture sensing is performed via measurement of an electrical parameter of the conductive channel.

ANTI-ICING/DE-ICING HONEYCOMB CORE COMPOSITE MATERIAL AND METHOD FOR MANUFACTURING SAME

An anti-icing honeycomb core composite manufactured by forming an electromagnetic wave absorption layer by using dielectric fiber, molding the electromagnetic wave absorption layer into a honeycomb core structure by using a molded part including a first base, a second base, and an inner block, hardening the honeycomb core structure, and removing the molded part. The molding step includes first stacking, on the first base including a plurality of grooves in which the inner blocks each having a hexagonal column shape are able to be seated, a plurality of the inner blocks and a plurality of the electromagnetic wave absorption layers as the honeycomb core structure so that the electromagnetic wave absorption layer is disposed between the plurality of inner blocks, and second stacking covering the inner blocks and the electromagnetic wave absorption layers stacked on the first base with the second base having the same shape as the first base.

Multifunctional surfacing films

The present invention is directed to multifunctional surfacing films each comprising: (a) a single layer of curable polymer composition having opposing first and second surfaces: (b) a peelable porous sheet disposed at or beneath the second surface; and (d) at least one porous sheet of functional material disposed within the single layer of curable polymer composition and positioned between the first surface and the peelable porous sheet, and methods of making and using such multifunctional surfacing films.

REINFORCING STRUCTURE FOR A WIND TURBINE BLADE
20230016436 · 2023-01-19 ·

The present invention relates to a reinforcing structure, such as a reinforcing structure for reinforcing a wind turbine blade, comprising: a first composite element layer comprising at least two carbon fibre reinforced composite elements; a second composite element layer comprising one or more carbon fibre reinforced composite elements; an interlayer sandwiched at least partly between the first and the second composite element layer, the interlayer comprising an electrically conductive portion and a non-conductive portion surrounding the conductive portion, the conductive portion abutting exactly two of the carbon fibre reinforced composite elements comprised in the first composite element layer. A method for manufacturing such a structure is also provided.

Piezoresponsive Fibre Reinforced Polymer Composite

A fibre-reinforced polymer composite comprising fibres bound within a solid polymer matrix, wherein at least some of the fibres are in contact with graphene, and wherein the composite changes electrical resistance when deformed.