An apparatus for manufacturing a light control film and a light control film manufactured by the same are provided. The apparatus comprises a film supply device supplying a base film, and a pattern formation mold applying pressure onto one side of the base film to form a pattern thereon, wherein the pattern formation mold comprises a main body and a pattern formation structure protruding from an outer surface of the main body and extending in a first direction, wherein a cross-section perpendicular to the first direction of the pattern formation structure comprises a pair of first intersecting lines, one ends of which are connected to the main body, and having a first intersecting angle; and a pair of second intersecting lines extending from the other ends of the pair of first intersecting lines respectively, and having a second intersecting angle smaller than the first intersecting angle.

A pulsed laser printing module for a contact lens, comprises a steel mold, a pulsed laser device and a forming case. The steel mold is configured for transferring pigment. The pulsed laser device is configured for transmitting ultrashort laser pulses having pulse time widths less than 10.sup.−9 seconds. The ultrashort laser pulses etch the surface of the steel mold to remove a coating of the steel mold to form an etched layer. The forming case has a lower member and an upper member. The lower member is a concavity, and an inner surface of the lower member is provided with a lower curved surface. The upper member is provided with a protrusion corresponding to the lower member, and an outer surface of the protrusion is provided with an upper curved surface corresponding to the lower curved surface. The protrusion is capable of being placed in a concavity of the lower member to form a gap between the lower curved surface and the upper curved surface.

A semi-finished ophthalmic lens for formation of a plurality of different finished ophthalmic lenses requiring reduced amounts of lens material to be removed for formation of the finished ophthalmic lenses and reduced rates of departure of a surfacing tool and methods of making the same.

A method for manufacturing a roll mold by cutting a roll, includes generating a control waveform based on a signal corresponding to a rotary position of the roll, and making a plurality of cuts on a surface of the roll by, while the roll is rotated, reciprocating a cutting blade in a radial direction of the roll in accordance with the control waveform. Making the plurality of cuts includes at each of a plurality of predetermined locations, making a predetermined number of cuts of predetermined depth based on the control waveform. Generating the control waveform includes generating a control waveform dictating that the predetermined locations, the predetermined depths, or both are randomly selected. Generating the control waveform includes generating a control waveform dictating that, when multiple cuts are made at a predetermined location, each subsequent cut will have a smaller depth than a preceding cut.

The method regards manufacturing devices by replication, wherein each of the devices comprises a device surface. The method comprises producing the devices from a replication material by replication using a replication tool (1), wherein the replication tool (1) comprises a tool material comprising replication sites (4) comprising a replication surface (5) each. Each of the replication surfaces (5) corresponds to a negative of the device surface of a respective one of the devices. The tool material comprises, in addition to the replication sites, one or more mitigating features (7) for reducing asymmetric form errors of the device surfaces. Replication tools (1) and methods for manufacturing these are also described.

Systems and methods for lens creations are disclosed. The method includes initiating light transmission from a light source through a diffuser into a container holding resin and a substrate. The light transmission is performed according to an irradiation pattern wherein each point in the resin is illuminated by at least 10% of the diffuser. This causes a lens to be formed. To achieve this illumination, at least 15% of the diffuser receives light from the light source. Further, a diameter of the diffuser is greater than or equal to a diameter of the substrate. The system performing the methods includes a polymerization apparatus and may include a resin conditioning and reservoir apparatus, a metrology unit, a resin drainage apparatus and an optional postcuring apparatus.

A method for injection molding of a weld line free minus power lens element comprises injecting a melt of thermoplastic material at a temperature higher than a glass transition temperature (Tg) of the thermoplastic material in an initial molding cavity delimited by two facing mold inserts, wherein the melt of thermoplastic material comprises at least one UV absorber. During the injecting, the two facing mold inserts are moved toward one another to define a final molding cavity whose volume is less than that of the initial molding cavity. After cooling and disassembling of the two facing mold inserts, the weld line free minus power lens element is recovered. One of the two facing mold inserts comprises a flat surface facing the initial molding cavity, thereby to form a flat surface on one side of the weld line free minus power lens element. The other of the two facing mold inserts comprises a convex surface facing the initial molding cavity, thereby to form a concave surface on an opposite side of the weld line free minus power lens element.

A method for forming a lens housing containing a polymeric lens including inserting a mandrel having a distal face with negative features of the desired polymeric lens into a cylinder and filling a reservoir formed between the distal face and a distal end of the cylinder with a curable polymeric lens material. The curable polymeric lens material is cured in place within the reservoir thereby forming the desired polymeric lens. The proximal surface of the polymeric lens is formed and shaped by the distal face of the mandrel, while the distal surface of the polymeric lens is dependent upon the amount of the curable polymeric lens material placed in the reservoir and the volume of the reservoir.

The present invention provides a non-corrective spectacle lens which is a molded plastic lens used by a person having normal eyesight, or a polarizing lens constituted by the molded plastic lens and a polarizing film integrally superposed on the molded plastic lens. In order to moderately reduce the movement of the muscle necessary for focus adjustment, the non-corrective spectacle lens has a spherical power S within the range of −1.0 D≤S<−0.1 D, where D is diopter as a unit of the spherical power S.

An optical assembly (200) including an encapsulated multilayer optical film (250). Methods of making and using such optical assemblies also are disclosed.