A method of spacing an object from a mould for the formation of a multi-layered polymer. The method comprises: attaching at least one spacer to the object; attaching the at least one spacer to the mould; and adding material to the mould to form the multi-layered polymer.

The present disclosure relates to a method for manufacturing a light-emitting apparatus, comprising carrying out a first injection molding process around each of a plurality of light sources disposed on a circuit board to form a lens holder surrounding the light source; and disposing a lens in the lens holder to form the light-emitting apparatus capable of emitting light when the circuit board is energized. In accordance with the method of the present disclosure, installation accuracy and precision of lenses can be effectively ensured, and requirements on thickness and hardness of a circuit board can be reduced.

In manufacturing a contact lens, a contact lens mould arrangement in which the engagement between the mould halves is unconstrained and at least one mould half is sufficiently pliable or flexible that during the curing of the contact lens composition at one mold half may move or flex relative to the other to define a post-cure mould cavity of smaller volume than the precure mould cavity and during which the curvatures of the first and/or second mould surfaces are allowed to change provides a significantly more efficient manufacturing process and enables one mould half to be readily utilized as a blister cup for contact lens packaging.

A lens assembly includes a tube in which optical elements such as lenses or micro-lenses are individually fabricated by dispensing a volume of curable optical polymer into the tube, forming the desired shape for the optical element using one or more plungers having heads corresponding to a desired lensing curvature, applying radiant energy to the tube with the plungers in place to cure the optical polymer, and repeating as needed until the desired number of optical elements are fabricated within the lens assembly which may then be integrated as a single piece into a mobile or wearable device.

A lens assembly includes a tube in which optical elements such as lenses or micro-lenses are individually fabricated by dispensing a volume of curable optical polymer into the tube, forming the desired shape for the optical element using one or more plungers having heads corresponding to a desired lensing curvature, applying radiant energy to the tube with the plungers in place to cure the optical polymer, and repeating as needed until the desired number of optical elements are fabricated within the lens assembly which may then be integrated as a single piece into a mobile or wearable device.

Disclosed is a method for packaging an optical lens including two faces and a peripheral edge, at least one of the faces having a convexity marked by a peak point, the method including the following steps: a step of depositing a protective strip made from a rigid material at least partially along the edge, the width of the strip extending beyond the peak point of the convex face of the lens; a step of inserting the lens into an envelope delimited by a wall; a step of positioning the lens in the envelope, such that the protective strip acts as a spacer in order to maintain a distance between the wall of the envelope and the convex face of the lens and thus preventing any contact between the wall and the face.

A cast mould for manufacturing a contact lens or an intraocular lens, wherein the cast mould is provided with a central part and a bearing ring and a flexible connection between the central part and the bearing ring. Further, an injection mould is provided for manufacturing such a cast mould and a method for manufacturing such a cast mould. The injection mould is provided with a mould cavity with a plunger biased by spring means towards the mould cavity which serves for compensating shrinkage which occurs during the curing of the plastic injected into the injection mould. Also described is a method for manufacturing a contact lens or intraocular lens with the aid of the cast mould, as well as a contact lens or intraocular lens obtained with this method.

Disclosed is a method for packaging an optical lens including two faces and a peripheral edge, at least one of the faces having a convexity marked by a peak point, the method including the following steps: a step of depositing a protective strip made from a rigid material at least partially along the edge, the width of the strip extending beyond the peak point of the convex face of the lens; a step of inserting the lens into an envelope delimited by a wall; a step of positioning the lens in the envelope, such that the protective strip acts as a spacer in order to maintain a distance between the wall of the envelope and the convex face of the lens and thus preventing any contact between the wall and the face.

In manufacturing a contact lens, a contact lens mould arrangement in which the engagement between the mould halves is unconstrained and at least one mould half is sufficiently pliable or flexible that during the curing of the contact lens composition at one mold half may move or flex relative to the other to define a post-cure mould cavity of smaller volume than the precure mould cavity and during which the curvatures of the first and/or second mould surfaces are allowed to change provides a significantly more efficient manufacturing process and enables one mould half to be readily utilized as a blister cup for contact lens packaging.

In manufacturing a contact lens, a contact lens mould arrangement in which the engagement between the mould halves is unconstrained and at least one mould half is sufficiently pliable or flexible that during the curing of the contact lens composition at one mold half may move or flex relative to the other to define a post-cure mould cavity of smaller volume than the pre-cure mould cavity and during which the curvatures of the first and/or second mould surfaces are allowed to change provides a significantly more efficient manufacturing process and enables one mould half to be readily utilized as a blister cup for contact lens packaging.