In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.

In an example method of forming an optical film for an eyepiece, a curable material is dispensed into a space between a first and a second mold surface. A position of the first mold surface relative to the second mold surface is measured using a plurality of sensors. Each sensor measures a respective relative distance along a respective measurement axis between a respective point on a planar portion of the first mold surface and a respective point on a planar portion of the second mold surface. The measurement axes are parallel to each other, and the points define corresponding triangles on the first and second mold surfaces, respectively. The position of the first mold surface is adjusted relative to the second mold surface based on the measured position, and the curable material is cured to form the optical film.

In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.

A cast mould for manufacturing a contact lens or an intraocular lens, wherein the cast mould is provided with a central part and a bearing ring and a flexible connection between the central part and the bearing ring. Further, an injection mould is provided for manufacturing such a cast mould and a method for manufacturing such a cast mould. The injection mould is provided with a mould cavity with a plunger biased by spring means towards the mould cavity which serves for compensating shrinkage which occurs during the curing of the plastic injected into the injection mould. Also described is a method for manufacturing a contact lens or intraocular lens with the aid of the cast mould, as well as a contact lens or intraocular lens obtained with this method.

A pair of moulds for moulding an optical component is disclosed. The pair of moulds includes a first mould having a first surface, and a second mould having a second surface. The first surface includes a moulding portion for moulding a first optical surface of the optical component, and an alignment portion for alignment with the second mould. The alignment portion extends around the moulding portion. The second surface includes a moulding portion for moulding a second, opposite optical surface of the optical component, and an alignment portion for alignment with the first mould via a contact with the alignment portion of the first surface. When the moulds are brought together, they self-align. A corresponding moulding apparatus and a method may use the mould pair to manufacture various optical components.

This invention relates to a die tool, a device and a method for producing, in particular embossing, a monolithic lens wafer that has a large number of microlenses.

In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.

Disclosed in this specification is a casting cup assembly comprising frontcurve and basecurve molds which of which includes a ring that circumscribes the respective concave and convex mold surface. When the casting cup is assembled, the rings align and minimize de-centering and tilting of the concave and convex mold surfaces which, in turn, reduces edge defects.

Proposed is a hidden lighting lens formation apparatus. In a film formation process, a transmissivity-adjustable film having a flange whose rear surface is fixed to a top portion overlapping a lens hidden lighting section, an end portion of a both-end portion rear surface, and a fixation hole is manufactured. In an injection formation process, the film is fixed with a cavity sidewall, a film insertion portion, and a protrusion in a cavity in a mold. A lens and a bezel are formed by injecting resin through injection molding. As a result, the film absorbs film-forming dispersion for high-frequency formation. Additionally, when a lens, together with the film, is formed through insertion injection, a desired pattern can be formed without causing an inconsistent shape of an end portion of the film in the cavity in the mold and pushing the end portion of the film.

The present invention general related to a mold for making a contact lens comprises a first mold half having a first mold surface in contact with a polymerizable and/or crosslinkable silicone containing lens forming composition and a second mold half having a second mold surface in contact with the lens-forming composition, and the first mold half and the second mold half are configured to receive each other such that a cavity is formed between the first mold surface and the second mold surface. The cavity defines the shape of a contact lens to be molded. At least one of the mold halves is made from a sulfur containing polymer having a refraction index greater than 1.5. The dimension stability of the plastic mold can be improved.