A process for producing tyres including building a green tyre having two bead structures. Each bead structure includes a bead filler. The bead filler or another rigid component of the green tyre includes a final elastomeric compound produced by the following: feeding elastomeric polymer and reinforcement filler to a first batch mixing device; mixing and dispersing the reinforcement filler in the elastomeric polymer and unloading the obtained elastomeric compound; feeding the obtained elastomeric compound, along with at least 5 phr of reinforcement resin, to a continuous mixing device of intermeshing and co-rotating twin-screw or multi-screw type or of planetary type; mixing the reinforcement resin in the elastomeric compound and unloading the obtained elastomeric compound; and feeding the obtained elastomeric compound along with the components capable of facilitating the cross-linking to a second batch mixing device and mixing to obtain the final elastomeric compound. The first and second batch mixing device have two counterrotating rotors.

A die for a polymer mixing machine includes first and second opposing surfaces. Each defines first cylindrical portions and second V-shaped portions interspaced between each first portion. The first and second opposing surfaces produce a ply with first portions thicker than second portions and throated portions therebetween.

An extruder system and a method for extruding cord reinforced extrudate, in particular for tire components, are provided. The extruder system includes an extruder head with flow channels for receiving an extrusion material from an extruder, a die for receiving the extrusion material from the flow channels, and a cord guide for guiding cords side-by-side in a cord plane into the die. The extruder head is provided with an insertion slot that extends in an insertion direction parallel to the cord plane through the extruder head. The flow channels debouch into the insertion slot at a flow area. The insertion slot is arranged for receiving the die and the cord guide in the insertion direction into a die position downstream of the flow area and a cord guide position upstream of the flow area, respectively, with respect to the insertion direction.

The invention relates to an extruder system and a method for extruding cord reinforced extrudate, in particular for tire components, wherein the extruder system comprises an extruder head with flow channels for receiving an extrusion material from an extruder, a die for receiving said extrusion material from the flow channels and a cord guide for guiding cords side-by-side in a cord plane into the die, wherein the extruder head is provided with an insertion slot that extends in an insertion direction parallel to the cord plane through the extruder head, wherein the flow channels debouch into the insertion slot at a flow area, wherein the insertion slot is arranged for receiving the die and the cord guide in the insertion direction into a die position downstream of the flow area and a cord guide position upstream of the flow area, respectively, with respect to the insertion direction.

The invention relates to an extruder system and a method for extruding cord reinforced extrudate, in particular for tire components, wherein the extruder system comprises an extruder head with flow channels for receiving an extrusion material from an extruder, a die for receiving said extrusion material from the flow channels and a cord guide for guiding cords side-by-side in a cord plane into the die, wherein the extruder head is provided with an insertion slot that extends in an insertion direction parallel to the cord plane through the extruder head, wherein the flow channels debouch into the insertion slot at a flow area, wherein the insertion slot is arranged for receiving the die and the cord guide in the insertion direction into a die position downstream of the flow area and a cord guide position upstream of the flow area, respectively, with respect to the insertion direction.

A process for producing tyres including building a green tyre having two bead structures. Each bead structure includes a bead filler. The bead filler or another rigid component of the green tyre includes a final elastomeric compound produced by the following: feeding elastomeric polymer and reinforcement filler to a first batch mixing device; mixing and dispersing the reinforcement filler in the elastomeric polymer and unloading the obtained elastomeric compound; feeding the obtained elastomeric compound, along with at least 5 phr of reinforcement resin, to a continuous mixing device of intermeshing and co-rotating twin-screw or multi-screw type or of planetary type; mixing the reinforcement resin in the elastomeric compound and unloading the obtained elastomeric compound; and feeding the obtained elastomeric compound along with the components capable of facilitating the cross-linking to a second batch mixing device and mixing to obtain the final elastomeric compound. The first and second batch mixing device have two counterrotating rotors.

A tire including a tire frame, which is toric and is formed with a resin material containing a thermoplastic resin; an adhesion layer, which is formed with a composition including a polythiol compound, a polyisocyanate compound, and a radical generator, and in which a ratio (S/N) of the number (S) of sulfur atoms contained in the adhesion layer to the number (N) of nitrogen atoms contained in the adhesion layer is three or more; and an exterior component, which contains a rubber, and which is mounted on the tire frame via the adhesion layer such that at least part of the rubber touches the adhesion layer.

A covered cord is formed by covering a cord with a resin material, and a covered bead is formed by welding or adhering together the resin material of the covered cord whilst shaping into a bead shape, such that resin material fills between the cord. The covered bead is placed in contact with a jig disposed inside a cavity of a tire mold for molding a tire frame member, the covered bead is fixed inside the mold, and the tire frame member is molded containing the covered bead in a tire bead portion by pouring molten resin material into the cavity.