A carcass sleeve is situated in a radially external position with respect to a toroidal forming drum, arranged in a first radially contracted operative condition. The carcass sleeve is shaped according to a toroidal configuration while the forming drum is positioned inside the carcass sleeve. During shaping of the carcass sleeve, the forming drum is radially expanded up to a second radially expanded operative condition. Upon completed shaping, the carcass sleeve is coupled to the forming drum in the second operative condition. The forming drum, coupled to the shaped carcass sleeve, is arranged in proximity to at least one device for building at least one belt layer at a radially external position relative to the shaped carcass sleeve.

An assembly defining a portion of an arcuate outer surface of a tire building drum, the assembly including first and second interlacing deck segments coupled to a central support member to be moved in a radially reciprocating manner, each of the interlacing deck segments including a plurality of center sections coupled together, a plurality of first grooves between the center sections, a plurality of first finger portions extending from the center sections away from the central support member, a plurality of second finger portions extending from the center sections in an opposite direction over the central support member, and a plurality of second grooves formed adjacent each of the second finger portions, wherein the second finger portions are arranged in parallel over the central support member, and the first grooves in each of the interlacing deck segments align with the second grooves of the other of the interlacing deck segments.

A tire shaping drum has a central axle, a drum part which is capable of expansion and contraction, and a expanding/contracting means for changing the drum part. In the drum part, first segments having first end faces at both ends in the circumferential direction, and second segments having second end faces at both ends in the circumferential direction, are alternately seriated. There is provided with a backlash prevention means for preventing backlash between the contacting first end faces and second end faces when the drum part is in a diameter expanded state. Consequently, the first end faces and the second end faces closely contact with each other, and changes in the circularity of the drum part and the outer diameter of the drum part can be prevented.

A process for building tyres provides for building a carcass sleeve around a forming drum having an application diameter and two lateral half-portions axially moveable relative to each other. The carcass sleeve includes at least one carcass ply coaxially engaged around each of the axially opposite end flaps thereof to an annular anchoring structure defining a fitting diameter smaller than the application diameter. The building of the carcass sleeve includes: applying and stopping a leading end of a semi-finished product in the form of a continuous strip cut to size against a continuous surface of the forming drum; winding the semi-finished product in the form of a continuous strip cut to size circumferentially around the forming drum; and joining a trailing end of the semi-finished product to the leading end at said continuous surface. The continuous surface is extended only partly around the forming drum. The semi-finished product, except for the leading end and the trailing end, is laid against a discontinuous circumferential surface of the forming drum adjacent to the continuous surface and belonging to the two lateral half-portions.

A transfer ring for use in the manufacture of vehicle tires comprises a radially expandable and collapsible segmented gripping surface defined by a plurality of transfer ring shoes, each shoe having an inwardly-facing surface mounted for movement toward and away from a central axis of the cylindrical gripping surface. Each inwardly-facing surface has first and second side edges. Each side edge has a central portion configured to be substantially parallel to a central portion of the other side edge and forms a mid-portion therebetween. Each side edge has first and second tapered portions on opposite respective ends of the central portion. Each tapered portion extends outward from the corresponding central portion and toward a tapered portion of the other side edge. The tapered portions of corresponding ends of the shoe cooperate to form a end portions, with each end portion decreasing in width away from the mid-portion.

A carcass sleeve is situated in a radially external position with respect to a toroidal forming drum, arranged in a first radially contracted operative condition. The carcass sleeve is shaped according to a toroidal configuration while the forming drum is positioned inside the carcass sleeve. During shaping of the carcass sleeve, the forming drum is radially expanded up to a second radially expanded operative condition. Upon completed shaping, the carcass sleeve is coupled to the forming drum in the second operative condition. The forming drum, coupled to the shaped carcass sleeve, is arranged in proximity to at least one device for building at least one belt layer at a radially external position relative to the shaped carcass sleeve.

A shoulder assembly for mounting on a tire building drum is provided that includes a plurality of sections configured to interlock with another to form a shoulder ring to be mounted on a tire building drum when the tire building drum is in an expanded state, and a plurality of magnetic elements provided about a surface of the shoulder ring that is configured to contact a side of the tire building drum. The magnetic elements correspond to holding magnetic elements in the tire building drum. The shoulder ring is configured to maintain contact with the tire building drum during forming of a tire carcass, and the shoulder ring is configured to maintain its shape and stay with the formed tire carcass when the tire building drum is collapsed.

An expandable belt and tread drum with magnetic deck fixing includes an assembly defining a portion of an arcuate outer circumferential working surface of a tire building drum. The assembly comprises a deck segment carrier and one or more magnetic members provided to the deck segment carrier and configured to attach a deck segment to the deck segment carrier by magnetic force.

A carcass sleeve is situated in a radially external position with respect to a toroidal forming drum, arranged in a first radially contracted operative condition. The carcass sleeve is shaped according to a toroidal configuration while the forming drum is positioned inside the carcass sleeve. During shaping of the carcass sleeve, the forming drum is radially expanded up to a second radially expanded operative condition. Upon completed shaping, the carcass sleeve is coupled to the forming drum in the second operative condition. The forming drum, coupled to the shaped carcass sleeve, is arranged in proximity to at least one device for building at least one belt layer at a radially external position relative to the shaped carcass sleeve.

A process for building tyres employing a forming drum having circumferentially consecutive sectors that are radially movable between a contracted condition and an expanded condition in which the sectors are radially moved away from a geometric axis in order to define a radially external abutment surface. Each sector has circumferentially opposite coupling portions each having circumferential projections alternated with circumferential cavities. The projections of each sector are slidably engaged in the respective cavities of circumferentially adjacent sectors. From at least one of the projections, at least one support wing is extended having a first side and a second side that are respectively opposite. The first side coincides with a portion of the abutment surface and the second side at least partially overlaps one of the projections belonging to an adjacent sector.