A process and an apparatus for building tyres, wherein, in the process, a carcass sleeve including at least one carcass ply and a pair of annular anchoring structures is transferred to a shaping drum including flange elements that are each engageable with one of said annular anchoring structures. The carcass sleeve is shaped according to a toroidal configuration. Before shaping, annular grip elements respectively carried by the flange elements are radially expanded, each inside one of the annular anchoring structures, in order to engage the carcass sleeve. The annular anchoring structures are moved axially apart from each other before engaging the carcass sleeve by the annular grip elements.

A belt layer is provided at a tire radial direction (arrow R direction) outer side of a carcass. This belt layer is structured to include a reinforcing portion and a resin portion. The reinforcing portion of the belt is formed by reinforcing cords crossing, and surfaces of the resin cords are covered by the resin portion.

The invention is related to a process and an apparatus for building tyres. In the process a carcass sleeve (11) comprising at least one carcass ply (3) and a pair of annular anchoring structures (5) is transferred to a shaping drum (14) comprising flange elements (16a, 16h) that are each engageable to one of said annular anchoring structures (5). The carcass sleeve (11) is shaped according to a toroidal configuration by means of mutual axial approaching of the flange elements (16a, 16b). Before shaping, annular grip elements (36) respectively carried by the flange elements (16a, 16b) are radially expanded each inside one of the annular anchoring structures (5) in order to engage the carcass sleeve (11). The annular anchoring structures (5) are moved axially apart from each other before engaging the carcass sleeve (11) by means of the annular grip elements (36).

A process and an apparatus for building tyres, wherein, in the process, a carcass sleeve including at least one carcass ply and a pair of annular anchoring structures is transferred to a shaping drum including flange elements that are each engageable with one of said annular anchoring structures. The carcass sleeve is shaped according to a toroidal configuration. Before shaping, annular grip elements respectively carried by the flange elements are radially expanded, each inside one of the annular anchoring structures, in order to engage the carcass sleeve. The annular anchoring structures are moved axially apart from each other before engaging the carcass sleeve by the annular grip elements.

A method of building a tire having no ply turnup is described. The method includes the steps of applying an inner liner and chafer onto a tire building drum; radially expanding the center portion of the drum and applying a first column bead, applying a layer of ply followed by a second column bead, turning up the chafer and then inflating the carcass under low pressure below 150 mbars, applying the tread, applying the sidewall. A method of molding a green tire having a first and second bead area is described herein, wherein the method includes the steps of: inserting a tire clamping device inside a tire bladder and then inserting the tire clamping device and the bladder into the green tire, aligning the outer surfaces of the tire clamping device are in engagement with a respective bead area of the tire so that each tire bead area is clamped between a respective upper and lower mold ring and the tire clamping device during cure.

This pneumatic tire is provided with: a pair of carcass layers arranged so as to extend from the respective left and right beads of the tire across the tread; and a plurality of crossing belts arranged on the outside of the carcass layers in the radial direction of the tire. The pair of carcass layers is arranged so as to overlap each other in the tire width direction. The overlapping width (Wc) of the carcass layers is in the range of 0.5 mmWc40 mm.

A process and an apparatus for building tyres, wherein, in the process, a carcass sleeve including at least one carcass ply and a pair of annular anchoring structures is transferred to a shaping drum including flange elements that are each engageable with one of said annular anchoring structures. The carcass sleeve is shaped according to a toroidal configuration by means of mutual axial approaching of the flange elements. Before shaping, annular grip elements respectively carried by the flange elements are radially expanded, each inside one of the annular anchoring structures, in order to engage the carcass sleeve. The annular anchoring structures are moved axially apart from each other before engaging the carcass sleeve by means of the annular grip elements.