The machine includes a tire-building zone for producing, on a drum, a carcass entity that includes a carcass ply with carcass reinforcers. The machine also includes a finishing zone for producing a crown entity that includes a tread, a shaping system for causing the carcass entity to expand radially in order to give it a toroidal shape. In an assembling zone, the crown entity is assembled on the carcass entity. A biasing system interacts, during the shaping, with the carcass reinforcers so as to modify the angular orientation of the carcass reinforcers with respect to the circumferential direction of the drum. An automatic control unit allows a biased-crown tire to be manufactured in this way.

A process and a plant for producing tyres for vehicle wheels are described. Building of a crown structure of the tyre includes building a crossed belt structure on a substantially cylindrical first forming drum, transferring the crossed belt structure from the first forming drum to an annular holding member, positioning a second forming drum in a radially inner position with respect to the annular holding member, transferring the crossed belt structure from the annular holding member to the second forming drum by radially expanding the second forming drum until it is brought into contact with the crossed belt structure so as to toroidally shape the crossed belt structure, and depositing at least one zero degrees belt layer on the second forming drum in a radially outer position with respect to the toroidally-shaped crossed belt structure.

A method for building belt assemblies for tyres for vehicle wheels is described. The method includes building a crossed belt structure on a forming drum. Depending on the type of tyre to be produced, the method selects whether to build a belt assembly having a cylindrical shaping or a belt assembly having a toroidal shaping. In order to build a belt assembly having a cylindrical shaping, zero degrees belt layer is deposited on the forming drum in a radially outer position with respect to the crossed belt structure. In order to build a belt assembly having a toroidal shaping, the crossed belt structure is picked up from the forming drum. The crossed belt structure is then toroidally shaped and transferred onto another forming drum. A zero degrees belt layer is then deposited on the other forming drum in a radially outer position with respect to the toroidally shaped crossed belt structure.

A plant for building tyres for vehicle wheels includes a gripping ring arranged in a fixed reference position. A first stage building line defines a closed first-stage path for the movement of a plurality of building drums and an open first-stage path for building and moving carcass sleeves being processed. A second stage building line defines a closed second-stage path for the movement of a plurality of auxiliary drums and an open second-stage path for building and moving a plurality of outer sleeves being processed. The open second-stage path and the open first-stage path terminate at the gripping ring configured for carrying out a radially outer contrast function during the shaping of a first carcass sleeve being processed and the assembly thereof with a first outer sleeve being processed.

The present invention is relative to a method for building tyres for vehicle wheels and to a transfer device (16) of an apparatus for building tyres for vehicle wheels. The centring device (16) comprises: an annular support structure (18); gripping elements (19) arranged as a ring on the annular support structure (18) and having gripping surfaces (20) directed radially towards a longitudinal axis (Z-Z) of the transfer device (16); a measurement device (30) mounted on the annular support structure (18). The measurement device (30) is configured for detecting the centring between the transfer device (16) and a drum (12, 13) situated within the transfer device (16). The transfer device (16) is configured for picking up the tyre being processed (14, 15) from the drum (12, 13) on which the tyre being processed is arranged or for depositing a tyre being processed (14, 15) on the drum (12, 13).

The present invention is relative to a method for building tyres for vehicle wheels and to a transfer device (16) of an apparatus for building tyres for vehicle wheels. The centring device (16) comprises: an annular support structure (18); gripping elements (19) arranged as a ring on the annular support structure (18) and having gripping surfaces (20) directed radially towards a longitudinal axis (Z-Z) of the transfer device (16); a measurement device (30) mounted on the annular support structure (18). The measurement device (30) is configured for detecting the centring between the transfer device (16) and a drum (12, 13) situated within the transfer device (16). The transfer device (16) is configured for picking up the tyre being processed (14, 15) from the drum (12, 13) on which the tyre being processed is arranged or for depositing a tyre being processed (14, 15) on the drum (12, 13).

A plant for building tyres for vehicle wheels, includes a sleeve building area in which devices for obtaining carcass sleeves operate, a crown building area in which devices for obtaining crown structures operate and a shaping station for shaping each carcass sleeve according to a toroidal configuration. Transfer devices for transferring the carcass sleeves from the sleeve building area to the shaping station, by means of a first translator configured for picking up each carcass sleeve from an outlet station of the sleeve building area, a second translator configured for releasing each carcass sleeve in the shaping station, and a storage device operatively interposed between said first translator and second translator.

Disclosed are to a transfer apparatus and a method for transferring plies onto a carcass package on a tire building drum. The transfer apparatus includes a transfer ring with first ring segments and a frame that extends in a circumferential direction about a central axis for holding the first ring segments in first angular positions distributed in the circumferential direction along the frame, wherein the first ring segments are movable relative to the frame in a radial direction from a first radial distance to a second radial distance from the central axis that is smaller than the first radial distance. The transfer apparatus further includes a first rolling device that is positionable in a second angular position interposed between the first angular positions, and a second ring segment that is positionable in the second angular position at the second radial distance from the central axis.

A plant for building tyres of at least two different models for vehicle wheels, includes at least a tyre building line, which in turn, includes: a plurality of work stations arranged according to a sequential series, each work station being adapted for building at least one structural component of each tyre and assembling at least one elementary component; at least one handling device for the tyres being processed on the respective forming supports associated to each work station; and at least one transfer device adapted for transferring the tyre being processed on its forming support from any first work station of the sequential series to any other second work station not adjacent thereto of the sequential series, so that the tyre being processed on its forming support only passes in the first and second work stations.

Exemplary embodiments of the subject invention comprise methods and apparatus for mounting a tread ring onto a tire carcass. Such methods may include the step of providing a tire tread ring having opposing side edges; arranging the tread ring in an initial ring arrangement in communication with a pressure source, the pressure source being in communication with an outer side of the tread ring; expanding the tread ring radially outward from the initial ring arrangement to an expanded arrangement, the tread ring being expanded by applying vacuum pressure along the outer side of the tread ring supplied by the pressure source; inserting a tire carcass within a central opening of the tread ring while in the expanded arrangement; contracting the tread ring into an installed arrangement about an outer surface of the tire carcass; and, releasing the vacuum along the outer side of the tread ring.