The subject matter of the present disclosure is a process for manufacturing a shoe comprising an outsole joined to the sole part of a first main liner comprising on its outer face at least two studs, and a first auxiliary liner, at least partially, in particular integrally, hot-melt, in a textile piece, covering at least part of the first main liner, the outsole, and the junction between the first main liner and the outsole, at least part or all of the first hot-melt auxiliary liner being melted and adhered to the first main liner and to the outsole.

Systems and processes for thermoforming an article and for preparing an article for thermoforming are disclosed. The system for thermoforming can include one or more heating stations and a cooling station. The system for thermoforming can further include an article movement mechanism that can couple to an article and rotate the article inside a heating chamber, inside a cooling chamber, or both. The system for preparing an article for thermoforming can include a vessel that comprises a port, and a negative pressure generation system coupled to the port. The system for preparing an article for thermoforming can further include a compression material that forms an interior portion for receiving an article. The negative pressure generation system can cause the compression material to expand to allow for insertion of the article into the interior portion of the compression material.

Upper components for footwear include: (a) a first upper component that includes a first layer having a first material as a first filament including first plural, non-intersecting, spaced apart path segments (wherein the first filament has a width dimension of less than 3 mm wide (and in some examples, less than 2 mm wide, less than 1.5 mm wide, less than 1 mm wide, or even less than 0.75 mm wide)); and (b) a second upper component including a fabric element formed at least in part of a fusible material, wherein the fusible material of the second upper component is fused to the first material of the first upper component (e.g., in an adhesive-free manner). Additional layers of material, including additional layers including filament and/or fabric elements, e.g., of the types described above, may be included in the upper.

An upper for an article of footwear includes a first material defining a void operable to selectively receive a foot. The first material includes an outer surface. The upper also includes a first edge at least partially circumscribing the void at an uppermost extremity of the upper and a second edge disposed at a lowermost extremity of the upper. The upper further includes a first biasing member (i) disposed at the outer surface of the upper, (ii) attached to the first material, and (iii) spaced apart from the first edge and the second edge. The first biasing member is operable to exert a biasing force on the first material to bias the first edge away from the second edge.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method for producing a water-tight, water-vapour-permeable segment, having a three-dimensional contour, for a shoe shaft, an item of clothing or a rucksack or for producing a shoe shaft, an item of clothing or a rucksack, the segment being free of connection points in its surface, and the method for producing the segment being a thermoforming process in which the two-dimensional flat structure obtained is completely laminated in its entirety, the segment being free of connection points in its surface. Also, a water-tight, water-vapour-permeable segment of a three-dimensional functional laminate for introduction into a shoe or shoe shaft, an item of clothing or a rucksack, the segment being dimensionally stable under its own weight, of a single piece and free of connection points in its surface.

The pressing of an article is achieved with a closed-loop feedback press. The closed-loop feedback press is effective to measure an amount of pressure applied and adjust the pressure to achieve a prescribed amount of compression on the article. Further, the press may leverage a closed-loop feedback system to maintain a consistent temperature of one or more platens. The press is able to adjust a pressure applied one or more times during a pressing operation to accelerate a temperature change in the pressed article while reducing the pressure applied as the temperature approaches a target temperature to limit unintentional deformation and bleeding of the pressed material of the article.

Methods for producing at least a part of a sporting good, in particular a sports shoe, can include: (a) depositing a first material into a mold, and (b) vibrating the mold to modify the distribution of the first material in the mold.

Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Upper components for footwear include: (a) a first layer including a first filament including first plural, non-intersecting, spaced apart path segments (wherein the first filament may have a width dimension of less than 3 mm wide); and (b) a second layer including a second filament including second plural, non-intersecting, spaced apart path segments (wherein the second filament may have a width dimension of less than 3 mm), wherein the second layer is fused to the first layer at locations where the layers contact one another. Additional layers of material, including additional layers with filament, may be included in the upper. The filament material in the different layers may be the same or different from one another (e.g., a thermoplastic material, a thermoplastic polyurethane material, a hydrophobic material, a water-repelling material, a non-water absorbing material, etc.). One or more layers each may be formed as a continuous extruded path of filament.