Golf ball comprising core; casing layer; cover layer; and plurality of outer coating layers. Casing layer comprises an ionomer blend of at least one ionomer and a color concentrate resin that is included in an amount of 3-10 wt. % of the ionomer blend. Cover layer is transparent and comprises thermoplastic/thermoset urethane composition. First outer coating layer is adjacent to cover layer and comprises clear water-borne or solvent-borne primer; and second outer coating layer is adjacent to first outer coating layer and comprises gold pearl primer, white sparkle primer, or combination thereof; third outer coating layer is adjacent to second outer coating layer and comprises a clear topcoat. Alternatively, second outer coating layer comprises matte topcoat, clear glossy topcoat, or combination thereof. In all embodiments, first outer coating layer and/or second outer coating layer may be colorless.

Golf ball comprising core; casing layer; cover layer; and plurality of outer coating layers. Casing layer comprises an ionomer blend of at least one ionomer and a color concentrate resin that is included in an amount of 3-10 wt. % of the ionomer blend. Cover layer is transparent and comprises thermoplastic/thermoset urethane composition. First outer coating layer is adjacent to cover layer and comprises clear water-borne or solvent-borne primer; and second outer coating layer is adjacent to first outer coating layer and comprises gold pearl primer, white sparkle primer, or combination thereof; third outer coating layer is adjacent to second outer coating layer and comprises a clear topcoat. Alternatively, second outer coating layer comprises matte topcoat, clear glossy topcoat, or combination thereof. In all embodiments, first outer coating layer and/or second outer coating layer may be colorless.

Dual core golf ball constructions achieving consistent and repeatable concentricity by incorporating/using an assembly of dual core components comprising a solid spherical inner core component and three outer core components that are collectively compression molded about the solid spherical inner core component to create an outer core layer thereabout. The three outer core components include a first half-shell, a second half-shell; and a ring-shaped securing plate such that the solid spherical inner core component is immovably centered within the outer core layer. Each of the first half-shell, the ring-shaped securing plate, and the second half-shell is comprised of the same rubber composition(s) and possess strong cohesive and adhesive bonds at parting lines between the three molded assembly parts and collectively create an outer core layer having one or more uniform property profile, such as a hardness gradient throughout, without interruption at parting lines between the three outer core components.

A multilayer core molding method includes an upstream process of molding using an upstream process molding apparatus, which includes a first upstream process mold including a first upstream process mold cavity surface, and a second upstream process mold including a second upstream process mold cavity surface. The upstream process includes an inner core arrangement step and a covering step to obtain an intermediate molded body, which includes the inner core, and the unvulcanized or semi-vulcanized first outer core material covering only part of a surface of the inner core and integrated with the inner core.

A golf ball of one aspect of the present invention includes a spherical core, one or more cover members to cover the core, and a coating layer to coat a cover member configuring an outermost layer of the one or more cover members. A plurality of dimples is formed in the cover member. Shore-D hardness of the cover member is equal to or larger than 50. A 10% modulus of the coating layer is equal to or smaller than 160 kgf/cm.sup.2. Roughness is produced on a surface of the coating layer after applying a coating material over the cover member of the outermost layer A maximum height Rz of the coating layer is equal to or larger than 3 μm.

Dual core golf ball constructions achieving consistent and repeatable concentricity by incorporating/using an assembly of dual core components comprising a solid spherical inner core component and three outer core components that are collectively compression molded about the solid spherical inner core component to create an outer core layer thereabout. The three outer core components include a first half-shell, a second half-shell; and a ring-shaped securing plate such that the solid spherical inner core component is immovably centered within the outer core layer. Each of the first half-shell, the ring-shaped securing plate, and the second half-shell is comprised of the same rubber composition(s) and possess strong cohesive and adhesive bonds at parting lines between the three molded assembly parts and collectively create an outer core layer having one or more uniform property profile, such as a hardness gradient throughout, without interruption at parting lines between the three outer core components.

A golf ball a core, one or more intermediate layers, and one or more cover layers. The core may comprise an inner portion and an outer portion. One or more layers of the golf ball may be formed by the application of ultrasonic welding on two half shells to form. One or more of the layers may be formed by a number of different chemical compositions, and may have varying thicknesses, hardnesses, coefficients of restitution, and PGA compression. The golf ball itself may have varying coefficient of restitution and PGA compression, depending on the layers.

A method for forming a golf ball provides a core member comprising a core of a golf ball into a cavity of a mold so that the core member is supported by a movable holding pin disposed in the mold; forming a layer outside the core member by injecting a material of the layer into the cavity; and retracting the pin from the cavity into the mold during the material injection so that a portion projecting from a surface of the layer is formed by a tip of the pin, the projecting portion having a site area of at least 0.2% in relation to an entire area of the tip of the pin and having a height of at least 0.2 mm. This method can be implemented by controlling the retraction of the pin, or alternatively by using the pin having a predetermined indentation portion on the tip.

A method of forming a golf ball construct includes positioning one or more core or mantle portions of a golf ball into respective cavities of a mold system so that the core or mantle portion is substantially centered relative to the respective cavity, delivering injection material into the respective cavities, the injection material being at a first temperature and comprising one or more crosslinking resins, heating the injection material within the respective cavities to a second temperature to crosslink the one or more crosslinking resins, and removing from respective mold cavities the one or more golf ball constructs that are formed by heating the injection material to the second temperature.

An object of the present invention is to provide a golf ball striking a good balance between flight distance on driver shots and spin rate on approach shots, and excellent in stain resistance and shot feeling. The present invention provides a golf ball comprising a paint film, wherein a base resin of the paint film contains a polyurethane obtained by a reaction between a polyisocyanate composition and a polyol composition containing a urethane polyol having a polyether diol with a number average molecular weight in a range from 800 to 3,000 as a constituent component, and the following requirements are satisfied:
Mp≦200×X−75
Mp≦100
Minm−Moum>40
Moum−Mc<5
Tinm≧Toum>Tc>Tp
(Tinm×Minm)/(Toum×Moum)>2.0
(Toum×Moum)/(Tc×Mc)<3.0
(Tc×Mc)/(Tp×Mp)>10.0
[where Mp, Minm, Moum, and Mc represent a 10% elastic modulus (kgf/cm.sup.2) of the paint film, inner intermediate layer, outer intermediate layer and cover, respectively; Tp, Tinm, Toum, and Tc represent a thicknesses (mm) of the paint film, inner intermediate layer, outer intermediate layer and cover, respectively; and X represents a molar ratio (NCO/OH) of a NCO group in the polyisocyanate composition to a OH group in the polyol composition.].