B29K2305/10

Three-Dimensional Printing Processes Using 1,1-Di-Activated Vinyl Compounds

A process for producing an article by three-dimensional printing includes applying a 1,1-di-activated vinyl compound-containing liquid binder over a predetermined area of a layer of solid particles. The liquid binder infiltrates gaps between the solid particles to form a first cross-sectional layer of an article, and the 1,1-di-activated vinyl compound reacts to solidify the liquid binder and bind the solid particles in the first cross-sectional layer of the article. Also provided is an article produced by the three-dimensional printing process, set forth herein.

Three-dimensional printing processes using 1,1-di-activated vinyl compounds

A process for producing an article by three-dimensional printing includes applying a 1,1-di-activated vinyl compound-containing liquid binder over a predetermined area of a layer of solid particles. The liquid binder infiltrates gaps between the solid particles to form a first cross-sectional layer of an article, and the 1,1-di-activated vinyl compound reacts to solidify the liquid binder and bind the solid particles in the first cross-sectional layer of the article. Also provided is an article produced by the three-dimensional printing process, set forth herein.

Flexible polymer-based material for hot isostatic pressing or warm isostatic pressing molds

There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 μm, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350° C. and pressures ranging from 5,000 psi to 100.000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

System for joining resin and metal

A joining method for joining a resin member and a metal member by heating is provided. Joining of the resin member and metal member is performed by heating a joining interface of the resin member and metal member to a temperature in a range of equal to or higher than a decomposition temperature of the resin member and lower than a temperature at which gas bubbles are generated in the resin member and by cooling a surface of the resin member on the opposite side from a joining surface thereof with the metal member to a temperature that is lower than the melting point of the resin member.

Hollow structure body and vehicular component
09783244 · 2017-10-10 · ·

According to one aspect of the present invention, there is provided a hollow structure body having a hollow structure, in which a first shaped product constituted by a first fiber-reinforced resin material containing first reinforcing fibers and a first matrix resin and a second shaped product constituted by a second fiber-reinforced resin material containing second reinforcing fibers and a second matrix resin are combined, wherein in an arbitrary cross section in a direction perpendicular to an axial direction of the hollow structure, a ratio Sc/St between compressive strength Sc of a structure in the first shaped product and tensile strength St of a structure in the second shaped product satisfies formula (1):
c/σt)*(Hc/Ht)<(Sc/St)<(σt/σc)*(Hc/Ht)  formula (1).

Hollow structure body and vehicular component
09783244 · 2017-10-10 · ·

According to one aspect of the present invention, there is provided a hollow structure body having a hollow structure, in which a first shaped product constituted by a first fiber-reinforced resin material containing first reinforcing fibers and a first matrix resin and a second shaped product constituted by a second fiber-reinforced resin material containing second reinforcing fibers and a second matrix resin are combined, wherein in an arbitrary cross section in a direction perpendicular to an axial direction of the hollow structure, a ratio Sc/St between compressive strength Sc of a structure in the first shaped product and tensile strength St of a structure in the second shaped product satisfies formula (1):
c/σt)*(Hc/Ht)<(Sc/St)<(σt/σc)*(Hc/Ht)  formula (1).

Anti-Microbial Fiber Reinforced Plastic
20220063212 · 2022-03-03 ·

In-aircraft seats include plastic components having anti-microbial, metallic reinforcing fibers such as copper or silver. Copper or silver wires are embedded into the plastic at the time or molding to provide both structural reinforcement and anti-microbial properties. At the time of molding, copper or silver wires are disposed in a plastic mold prior to plastic application to ensure the metallic wires are generally disposed toward the surface of the molded part.

LASER SINTERING METALLOGEL FOR VOLUMETRIC METAL ADDITIVE MANUFACTURING

In accordance with one embodiment, a metal part includes a geometric three-dimensional printed structure consisting essentially of pure metal. In accordance with another embodiment, a metallic precursor resin includes a metallopolymer material including a metal-thiolate polymer. The metallopolymer material is a metallogel. The metallogel is substantially transparent and has a viscosity for enabling three-dimensional printing thereof.

FLEXIBLE POLYMER-BASED MATERIAL FOR HOT ISOSTATIC PRESSING OR WARM ISOSTATIC PRESSING MOLDS

There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350 C. and pressures ranging from 5,000 psi to 100.000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.

Printable Susceptor for Use in Induction Welding
20200214090 · 2020-07-02 ·

A composite fibrous susceptor for use in induction welding is described, along with methods of its construction and use. The composite fibrous susceptor can include a magnetically susceptible continuous fiber in conjunction with a thermoplastic polymer. The composite fibrous susceptor can be deposited according to an additive manufacturing process on a surface to be bonded according to an induction welding process.