Provided are extrusion dies having entrance, orientation, merging (205), and exit (211) sections, which dies may be used to produce fibers having, e.g., oriented reinforcement materials (e.g., PTFE) dispersed within. The dies provide fibers having enhanced mechanical and processing properties. The orientation section comprises orientation channels (203) wherein a ratio of a cross-sectional area having of the channel inlet to a cross-sectional area of the channel outlet is between 2 and 45.

Embodiments of the present disclosure relate generally to an orbital floor implant (10). One embodiment provides an implant with a first surface that is a fully porous, bone-side layer (16) and a second surface that is a non-porous, orbital content-side layer (18). The implant material itself may be polymeric material throughout, without the need for an embedded mesh or other support matrix. The implant is provided in a pre-shaped configuration and is of a material that allows it to be bent for shaping purposes. An extending tab (12) with eyelet portion/opening (14) can enhance securement options to a patient's bone.

A method of manufacturing a composite part comprising a core and at least one skin region formed of a low friction UHMWPE skin polymer attached thereto, by: a) providing a mold with a heatable mold cavity; b) loading into the mold cavity UHMWPE powder followed by a core element having a surface with at least one contacting region provided with a plurality of anchoring sites, loading onto the core element, a layer of UHMWPE in powder form adjacent the contacting region, and applying a heat pressing step to melt the skin polymer powder to form a molten skin polymer matrix, and cooling to solidify the skin polymer matrix forming a skin region mechanically engaged into anchoring sites of the core element.

Provided are extrusion dies having entrance, orientation, merging (205), and exit (211) sections, which dies may be used to produce fibers having, e.g., oriented reinforcement materials (e.g., PTFE) dispersed within. The dies provide fibers having enhanced mechanical and processing properties. The orientation section comprises orientation channels (203) wherein a ratio of a cross-sectional area having of the channel inlet to a cross-sectional area of the channel outlet is between 2 and 45.

A method of manufacturing a composite part comprising, a core (16) and at least one skin region (20, 22) formed of a skin polymer attached thereto, the skin polymer being a low-friction thermoplastic polymer, by: a) providing a mold with a heatable mold cavity; b) loading into the mold cavity a core element having a surface with at least one contacting region provided with a plurality of anchoring sites (10), andpreviously or subsequentlyloading into the mold cavity a layer of the skin polymer in powder form adjacent said contacting region and embedding the anchoring sites; c) applying a heat pressing step melting the skin polymer powder to form a molten skin polymer matrix (20, 22, 32); d) applying a cooling step, solidifying the skin polymer matrix forming a skin region mechanically engaged into anchoring sites of the core element forming the core.

A polyolefin microporous membrane includes a polyethylene composition, and 0.5% or more but less than 5% by mass of polypropylene, wherein the polyethylene composition includes polyethylene having a mass average molecular weight of 2.510.sup.5 to 510.sup.5 and ultrahigh molecular weight polyethylene having a mass average molecular weight of 110.sup.6 to 310.sup.6 in an amount of more than 5% by mass and not more than 50% by mass based on 100% by mass of polyethylene composition and has a molecular weight distribution (Mw/Mn) of 5.0 to 300, and the polyolefin microporous membrane has an injection of electrolyte of 20 seconds or less and a uniform polypropylene distribution in at least one plane perpendicular to the thickness direction.

A polyolefin microporous membrane includes a polyethylene composition, and 0.5% or more but less than 5% by mass of polypropylene, wherein the polyethylene composition includes polyethylene having a mass average molecular weight of 2.510.sup.5 to 510.sup.5 and ultrahigh molecular weight polyethylene having a mass average molecular weight of 110.sup.6 to 310.sup.6 in an amount of more than 5% by mass and not more than 50% by mass based on 100% by mass of polyethylene composition and has a molecular weight distribution (Mw/Mn) of 5.0 to 300, and the polyolefin microporous membrane has an injection of electrolyte of 20 seconds or less and a uniform polypropylene distribution in at least one plane perpendicular to the thickness direction.

A polyolefin microporous membrane is produced by forming a gel-like molding using a polyolefin resin containing polypropylene, and stretching the molding in at least one direction, followed by washing, the polyolefin microporous membrane having an injection of electrolyte of 20 seconds or less and a uniform polypropylene distribution in at least one plane perpendicular to the thickness direction.

A method of manufacturing a composite part comprising a core and at least one skin region formed of a low friction UHMWPE skin polymer attached thereto, by: a) providing a mold with a heatable mold cavity; b) loading into the mold cavity UHMWPE powder followed by a core element having a surface with at least one contacting region provided with a plurality of anchoring sites, loading onto the core element, a layer of UHMWPE in powder form adjacent the contacting region, and applying a heat pressing step to melt the skin polymer powder to form a molten skin polymer matrix, and cooling to solidify the skin polymer matrix forming a skin region mechanically engaged into anchoring sites of the core element.

Embodiments of the present disclosure relate generally to an orbital floor implant (10). One embodiment provides an implant with a first surface that is a fully porous, bone-side layer (16) and a second surface that is a non-porous, orbital content-side layer (18). The implant material itself may be polymeric material throughout, without the need for an embedded mesh or other support matrix. The implant is provided in a pre-shaped configuration and is of a material that allows it to be bent for shaping purposes. An extending tab (12) with eyelet portion/opening (14) can enhance securement options to a patient's bone.