B29K2995/0008

NARROW PASSAGE REPAIR USING 3D PRINTING
20230048887 · 2023-02-16 ·

Aspects of this disclosure include a method for repairing a component having narrow passage, a three-dimensional printer, and composition for three-dimensional printing. One embodiment of the method may comprise mixing a filler material for three-dimensional printing with a carrier fluid, and applying a controlled electromagnetic field to bias the filler material towards a repair location in a narrow passage of a component. The method may further comprise coating a ferromagnetic material with the filler material to form a microcapsule, wherein the ferromagnetic material is adapted to interact with the controlled electromagnetic field to attract the microcapsule to the repair location. 3D printing techniques may be used to coat the ferromagnetic core with the filler material.

METHOD FOR PRODUCING AN INJECTION MOLDED NON-SKID SAFETY MAT INCORPORATING ADHERING SUPPORT PORTIONS SUCH AS FOR PLACEMENT UPON A SLOPING ROOF
20180002931 · 2018-01-04 ·

A method for producing an injection molded and anti-skid mat providing a lower mold half and an enclosing upper mold half, the mold halves defining therebetween an interior cavity which is a negative of the mat to be produced. A cavity defining surface is configured in the bottom mold half with locations for preplacement of a plurality of underside adhering portions. A flowable plasticized/rubberized material is communicated through a channel in at least one of the mold halves in order to fill the interior cavity, the material setting and cooling prior to removing the upper mold half and the formed mat.

Composite magnetic sheet and forming method of composite magnetic sheet

A forming method of a composite magnetic sheet. The forming method comprises a preparing step, a forming step and a heat-treating step. In the preparing step, magnetic slurry is prepared by mixing at least a soft magnetic powder having a flat shape, a first resin having a solid component and a second resin having a solid component, weight loss of the solid component of the first resin being 4.0% or less at 220° C., weight loss of the solid component of the second resin being 5.0% or more at 220° C. In the forming step, the magnetic slurry is formed into an intermediate body having a sheet-like shape. In the heat-treating step, the intermediate body is heat-treated at a heat-treatment temperature between 220° C. and 400° C. (both inclusive).

MOTOR VEHICLE CHASSIS SENSOR WITH OVERMOLDED AND ENCAPSULATED MAGNET
20230028396 · 2023-01-26 ·

A vehicle chassis sensor assembly for measuring the ride height of a vehicle which comprises a rotary arm member including an overmolded magnet encapsulated in the rotary arm member. In one embodiment, the overmolded magnet includes a layer of overmold material defining an open overmold window in the side and/or top exterior surfaces of the layer of overmold material. Another embodiment includes a pair of spaced magnets that are completely encapsulated in a two step molding process before being molded into a rotary arm member.

Narrow passage repair using 3D printing

Aspects of this disclosure include a method for repairing a component having narrow passage, a three-dimensional printer, and composition for three-dimensional printing. One embodiment of the method may comprise mixing a filler material for three-dimensional printing with a carrier fluid, and applying a controlled electromagnetic field to bias the filler material towards a repair location in a narrow passage of a component. The method may further comprise coating a ferromagnetic material with the filler material to form a microcapsule, wherein the ferromagnetic material is adapted to interact with the controlled electromagnetic field to attract the microcapsule to the repair location. 3D printing techniques may be used to coat the ferromagnetic core with the filler material.

Manufacturing method of a transfer-molded inductor

Disclosed are a transfer-molded inductor and a manufacturing method thereof. The inductor comprises a magnet formed by transfer molding with a soft magnetic colloid; and a prefabricated coil assembly comprising an air-core coil and electrode sheets connected at two ends of the air-core coil. The method comprises steps of: connecting a prefabricated air-core coil and an electrode sheet by welding to form a coil assembly, and placing the coil assembly in a cavity of a mold; performing transfer molding with a soft magnetic colloid in a gelatinous state so that the coil is entirely buried in the colloid while the electrode sheets at two ends of the air-core coil are at least partially exposed outside the colloid to serve as terminal electrodes; and performing demolding after the colloid is cured to form a magnet, and finishing the terminal electrodes to obtain the inductor.

Narrow passage repair using 3D printing

Aspects of this disclosure include a method for repairing a component having narrow passage, a three-dimensional printer, and composition for three-dimensional printing. One embodiment of the method may comprise mixing a filler material for three-dimensional printing with a carrier fluid, and applying a controlled electromagnetic field to bias the filler material towards a repair location in a narrow passage of a component. The method may further comprise coating a ferromagnetic material with the filler material to form a microcapsule, wherein the ferromagnetic material is adapted to interact with the controlled electromagnetic field to attract the microcapsule to the repair location. 3D printing techniques may be used to coat the ferromagnetic core with the filler material.

THREE-DIMENSIONAL PRINTING

The present disclosure relates to a three-dimensional printing kit comprising: a powder bed material comprising polymer particles; a fusing agent comprising a radiation absorber and a liquid carrier; and a magnetic marking agent comprising magnetic nanoparticles, a humectant and a liquid carrier, wherein the concentration of magnetic nanoparticles is 5 to 70 weight % based on the total weight of the magnetic agent. The present disclosure also relates to a method of three-dimensional (3D) printing a 3D printed object. The method comprises: selectively applying a magnetic marking agent onto powder bed material, wherein the powder bed material comprises polymer particles, and wherein the magnetic marking agent comprises magnetic nanoparticles and a liquid carrier; selectively fusing the powder bed material, such that the magnetic nanoparticles are incorporated in the 3D printed object in a predetermined arrangement that forms a detectable marker in the 3D printed object.

PIVOTING FASTENER ASSEMBLY AND METHOD FOR MANUFACTURING THE SAME
20230220859 · 2023-07-13 ·

A pivoting fastener assembly for securely fastening a panel in spaced relation to a support backing, and a method of manufacturing the same. The fastener assembly includes: a magnet-carrier assembly that includes a magnet that is fixed to a carrier member; and a base member that includes a base portion and a pivoting portion. The pivoting portion includes a head, a trunk, and an extension portion that is connected to the base portion. The extension portion includes a top side that connects a first peripheral surface to a second peripheral surface of the extension portion. A first end of the trunk is connected to the top side of the extension portion and a second end of the trunk is connected to the head. The base member is a unitary piece, and the head of the pivoting portion engages and retains the carrier member of the magnet-carrier assembly.

Method to chase weld lines by timing and positioning of gates
11691322 · 2023-07-04 · ·

A mold apparatus for forming a molded part includes a mold body, a mold cavity formed in said mold body, a plurality of valve gates associated with said mold body, and a controller in communication with said plurality of valve gates. The controller is programmed to time opening of each valve gate based on a selected flow rate required to eliminate weld lines in the product.