Disclosed herein are methods for designing composite materials with improved toughness.

A polymer composition suitable for manufacturing of isotropic three-dimensional printed articles, the composition including: a matrix phase including a propylene-based polymer or copolymer; and a dispersed phase in the matrix phase, the dispersed phase including an ethylene-based copolymer having a C3-C12 comonomer, wherein the dispersed phase has a different composition than the matrix phase, wherein the matrix phase has a crystallization half-time of less than 60 minutes.

A method for printing a three-dimensional part with an additive manufacturing system includes providing a consumable feedstock material comprising a semi-crystalline polymer containing one or more secondary materials, wherein the consumable feedstock material has a process window in which crystalline kinetics are either accelerated or retarded. The consumable feedstock material is melted in the additive manufacturing system. At least a portion of the three-dimensional part from the melted consumable feedstock material in a build environment maintained within the process window.

A cup-type container obtained by compression-forming a thermoplastic resin and including at least a flange portion, a body portion and a bottom portion, wherein a ratio (L/D) of the height of the container to the diameter of the opening is not less than 1.0, and if the direction of height of a test piece cut out from the body portion of the container is denoted by x and the circumferential direction thereof by y, a half-value width P at a half peak of a Miller index at a diffraction angle 2θ=14.5° that represents the diffraction by the crystal plane (110), is in a range of 1.25 to 1.5 over the whole body portion in a peak intensity profile in the direction of height (x-direction) of a Debye's ring obtained by measuring the diffraction intensities by causing the X-rays to be incident on an x-y plane of the test piece at right angles thereto. The cup-type container is evenly oriented in the direction of height of the container and in the circumferential direction thereof, has an even strength in all directions and has excellent heat resistance. The invention, further, provides a method of forming the cup-type container.

The invention relates to a process for the production of a high strength transparent high density polyethylene article comprising the steps of (i) heating a high density polyethylene (HDPE) to a temperature above the melting temperature (T.sub.m) of the HDPE; (ii) molding the heated HDPE obtained in step (i) to form a hot molded HDPE article; (iii) cooling the hot molded HDPE article to a temperature below T.sub.m to form a melt-crystallized HDPE article; (iv) stretching the melt-crystallized HDPE article to a total draw ratio of at least 5 comprising at least one stretching step of the article at a temperature T.sub.1 below the melting temperature T.sub.m to a draw ratio (DR.sub.1) of at least 2 to form an oriented HDPE article, wherein the HDPE has a melt flow index (MFI) measured at 21.6 kg and 190° C. according to ASTM D1238 of at most 1.5 g/I Omin, an isotropic density measured according to ISO 1 183-1 A of at most 0.955 g/cm3 and a T.sub.m measured according to ISO 1 1357-3 of greater than 130° C. The invention also relates to high strength transparent HDPE articles and products comprising the high strength transparent HDPE article such as ballistic resistant articles, visors, car parts, train parts, plane parts, windshields, windows and radomes.

A method and an extrusion device for producing a foamed body. A plastics melt is produced inside the casing of a first extruder. The plastics melt is conveyed to an outlet die of a second extruder. The conveyed plastics melt has a foaming agent and expands after being fed through the outlet die. Before the plastics melt is fed through the outlet die, variations in temperature between different radial positions over the cross-section of the plastics melt are reduced by an extruder screw device which has a number of screw spindles distributed around the periphery. The plastics melt which is thus thermally homogeneous is fed through the outlet die.

A polymer composition suitable for manufacturing of isotropic three-dimensional printed articles, the composition including: a matrix phase including a propylene-based polymer or copolymer; and a dispersed phase in the matrix phase, the dispersed phase including an ethylene-based copolymer having a C3-C12 comonomer, wherein the dispersed phase has a different composition than the matrix phase, wherein the matrix phase has a crystallization half-time of less than 60 minutes.

The invention relates to a process for the production of a high strength transparent high density polyethylene article comprising the steps of (i) heating a high density polyethylene (HDPE) to a temperature above the melting temperature (T.sub.m) of the HDPE; (ii) molding the heated HDPE obtained in step (i) to form a hot molded HDPE article; (iii) cooling the hot molded HDPE article to a temperature below T.sub.m to form a melt-crystallized HDPE article; (iv) stretching the melt-crystallized HDPE article to a total draw ratio of at least 5 comprising at least one stretching step of the article at a temperature T.sub.1 below the melting temperature T.sub.m to a draw ratio (DR.sub.1) of at least 2 to form an oriented HDPE article, wherein the HDPE has a melt flow index (MFI) measured at 21.6 kg and 190 C. according to ASTM D1238 of at most 1.5 g/I Omin, an isotropic density measured according to ISO 1 183-1 A of at most 0.955 g/cm3 and a T.sub.m measured according to ISO 1 1357-3 of greater than 130 C. The invention also relates to high strength transparent HDPE articles and products comprising the high strength transparent HDPE article such as ballistic resistant articles, visors, car parts, train parts, plane parts, windshields, windows and radomes.

A method for printing a three-dimensional part with an additive manufacturing system includes providing a consumable feedstock material comprising a semi-crystalline polymer containing one or more secondary materials, wherein the consumable feedstock material has a process window in which crystalline kinetics are either accelerated or retarded. The consumable feedstock material is melted in the additive manufacturing system. At least a portion of the three-dimensional part from the melted consumable feedstock material in a build environment maintained within the process window.

Examples provide computer-implemented methods for forming a fiber-reinforced composite device comprising fiber-comprising tows. Methods include forming a first preform model having one or more anisotropic tow layup portions comprising fiber-comprising tows; receiving one or more mold geometrical components; receiving one or more molding force vector parameters; forming a n intermediate device model by deforming the first preform model against the mold geometrical components using the molding force vector parameters; and forming a second preform model. Forming the second preform model includes adjusting the first preform model by forming a tow layup adjustment vector comprising one or more vectors extending from one or more tow of the fist preform model to one of more tow of the second preform model as a function of one or more position transformation vectors extending from one or more tow of the first preform model to one or more tow of the intermediate device model.