The invention relates to a floor or wall panel and to a method of producing such panel. The panel comprise at least one core layer comprising at least one composite material, said composite material comprising at least one mineral filler, and at least one thermoplastic binder, which are present in a preferred ratio and composition such that a relatively light weight and rigid panel is obtained.

A method for manufacturing acoustical elements, includes providing a first fibre component in a form of mineral wool and a second fibre component in a form of bicomponent fibres having a core with a thermoplastic outer layer, mixing the first fibre component and the second fibre component, for provision of a mixture, shaping the mixture into single layered tile shaped elements whereby the mixture is compressed with a compression ratio to a compressed state, and fixating the single layered tile shaped elements in the compressed state for obtaining the acoustical elements.

The present disclosure relates generally to polymer structures, for example, suitable for construction products. The present disclosure relates more particularly to a thermoplastic construction product including a coextruded layer structure having a base layer including a first thermoplastic material, an outer layer including a second thermoplastic material, and an infrared-reflective intermediate layer that is coextruded with the base layer and the outer layer and is disposed between the base layer and the outer layer. In some embodiments the intermediate layer has a thickness of at least 30 micrometers. In some embodiments the infrared-reflective intermediate layer includes a reflective pigment dispersed in a matrix of one of the first thermoplastic material or the second thermoplastic material.

A method includes feeding a heated polymer additive at a first temperature into a continuous mixer at a first feed rate. The method includes feeding a heated abrasive solid material at a second temperature into the continuous mixer at a second feed rate. The heated abrasive solid material and the heated polymer additive are mixed in the continuous mixer to form a first mixture.

This invention relates to a roofing, cladding, or siding module, comprising an underlapping region extending from a head edge of the module and an exposed region extending from a foot edge of the module. The length of the foot edge defining the length of the module. The underlapping region is adapted to be substantially covered by the exposed region of an adjacent or overlapping module when installed on a building surface. The module is formed of at least one layer of extruded material. The layer so formed comprises at least 40% w/w filler and/or reinforcement, and one or more polymer(s).

The present invention relates to a method for the preparation of dies for moulds for the production of tiles with three dimensional texture.

Described herein are resilient floor coverings produced by using digitally printed UV-cured inks and exhibiting high adhesion properties between an ink layer and a wear layer. Also described herein are methods for manufacturing same. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.

A method of molding a building product may include providing an injection mold with a plurality of gates located adjacent a perimeter of the injection mold. The method may further include commingling a first material and a second material into a flow. The second material may be a color that contrasts with a color of the first material. The method may include injecting the commingled flow into the plurality of gates to form an injection molded building product, and removing the molded building product from the injection mold. In addition, the second material may extend through an interior of the molded building product and appear as contrasting streaks on an exterior of the building product to form a variegated grain appearance.

A large area patterned film includes a first patterned area; a second patterned area; and a seam joining the first patterned area and the second patterned area, wherein the seam has a width less than about 20 micrometers. A method for tiling patterned areas includes depositing a predetermined thickness of a curable material; contacting a first portion of the curable material with a mold; curing the first portion of the curable material; removing the mold from the cured first portion of the curable material; contacting a second portion of the curable material with the mold, such that the mold contacts a portion of the cured first portion of the curable material; curing the second portion of the curable material; and removing the mold to yield a seam between the cured first portion of the curable material and the cured second portion of the curable material, wherein the seam has a dimension less than about 20 micrometers.

The present disclosure provides, among other things, articles with a design material directly applied to a base material to form products with desirable properties.