B29L2031/3017

Method for manufacturing a heating mat for a motor vehicle

A method for manufacturing a heating mat for a motor vehicle. The method includes the following steps: providing a heating ply having a deformable structure and two heating elements inserted into the structure, said two heating elements being separated by a deformation area of the structure; stacking the heating ply between an upper layer and a lower layer, wherein at least one of the heating ply and the upper and lower layers includes a thermoformable material; assembling the stack by at least one fastening rod; and thermoforming the stack thus assembled, so as to secure the heating ply and the upper and lower layers into a single piece; and stretching the deformation area in the stacking direction.

Laminated parts containing a slip resistant and water resistant outer layer and methods for their production
11548244 · 2023-01-10 · ·

Laminated parts are described that include a core, a fiber layer arranged on each side of the core and impregnated with a polyurethane resin, and an outer layer that at least partially coats at least one of the polyurethane impregnated fiber layers, in which the outer layer is the cured reaction product of a reaction mixture that includes: (1) a polyisocyanate, (2) a polyether polyol having a molecular weight of 800 Da to 25,000 Da and a functionality of 2 to 8, and (3) a fatty acid ester having isocyanate-reactive functionality. Methods of producing such laminated parts are also described.

Functionalised and Sealed Part
20230109931 · 2023-04-13 ·

A component comprising a sheet-like reinforcing component having a first stiffness and a sheet-like attachment made of an attachment material having a second stiffness, wherein the first stiffness is higher than the second stiffness, wherein the planar reinforcing component has an upper and lower side and the attachment is connected at least to the upper or lower side of the planar reinforcing component in a first partial area of the planar reinforcing component.

METHOD FOR PRODUCING A HOLLOW PROFILE COMPONENT, MOLD TOOL AND HOLLOW PROFILE COMPONENT

A method for producing a channel-shaped hollow profile component from a nonwoven material includes providing first and second nonwoven material layers arranging the first and second nonwoven material layers in a mold tool having first and second mold tool halves and a core body wherein a formation of the first and second nonwoven material layers and the core body is arranged between the first and second mold tool halves, and wherein the core body is arranged between the first and second nonwoven material layers in the formation, and simultaneously forming the first and second nonwoven material layers in the mold tool to form a first nonwoven partial shell and a second nonwoven partial shell.

SKIN-EQUIPPED HOLLOW MOLDED ARTICLE AND METHOD OF PRODUCING THE SAME
20170368734 · 2017-12-28 · ·

An object of the present invention is to produce a double-sided carpet type skin-equipped hollow molded article so as to prevent degradation of aesthetic appearance of the hollow molded article. The double-sided carpet type skin-equipped hollow molded article includes: a hollow molded article main body made of a thermoplastic and having a front surface wall and a back surface wall; and skins integrally bonded to the respective front and back surface walls. A first skin bonded to the front surface wall is a napped-type skin. A second skin bonded to the back surface wall is a skin having a thickness smaller than a thickness of the first skin. A wall surface to which the first skin is bonded protrudes outward more than a wall surface to which the second skin is bonded in a parting line of the hollow molded article main body. The first skin has a large thickness and is a napped-type skin. Therefore, obtained is an effect that a nap raised after deburring and cutting masks a cut portion.

SILENCER FOR AUTOMOBILE AND MANUFACTURING METHOD THEREOF

The present invention discloses a silencer for automobile. The silencer is formed by press molding. The silencer has a first molded surface and a second molded surface which are opposite to each other in a thickness direction. The silencer at least includes a first fiber layer on which the first molded surface is formed and a second fiber layer integrated with an opposite surface to the first molded surface, the opposite surface being on the first fiber layer. Fibers of the second fiber layer exist partly on the opposite surface on the first fiber layer.

Method for displaying scenery on a floor mat or floor liner
09827695 · 2017-11-28 ·

A method for forming a scene into a floor mat or floor liner, comprising the steps of: receiving a digital image comprised of a plurality of pixels, each pixel having an initial pixel value and a relative position in the digital image; assigning either a first value or a second value to each pixel according to the initial pixel value of each pixel; creating a mold having a surface with a plurality of raised portions, wherein the relative shape, dimension, and position of each raised portion, with respect to each other raised portion, is defined by the relative position, within the digital image, of at least one pixel having the assigned first value.

Overmold decorative floor mat emblem

A floor mat including an elastomeric mat and an emblem with a base and a shell. The base has a portion supporting the shell and a peripheral flange portion surrounding the supporting portion and forming a hidden portion within the floor mat and having apertures. The shell overlays the supporting portion and forms a visible portion of the emblem on only one side of the floor mat. The apertures are essentially filled with elastomer to fix the emblem into the desired location on the floor mat. Also, the emblem and a method for making a floor mat.

Shielding Device, Passenger Compartment, Motor Vehicle, and Shielding Method
20170327057 · 2017-11-16 ·

A shielding device of a passenger compartment of a motor vehicle for shielding an interior of the passenger compartment from a hydrogen tank in the motor vehicle includes a basic body. The basic body has a fiber-reinforced composite material with a hydrogen-permeation-inhibiting coating. The basic body is constructed as a wall or wall segment of the passenger compartment.

Floor covering and method for producing the same
09777488 · 2017-10-03 · ·

A floor covering including one of a sheet-shaped or plate-shaped matrix made of an elastomeric material. The matrix is provided with particles made of a thermoplastic material, where the elastomeric material of the matrix and the thermoplastic material of the particles each have at least one matching monomer.