A blow-molded plastic frame of a portable collapsible sign includes a first outer portion, a second outer portion spaced apart from the first outer portion, and a pattern of structural stiffening features formed in the first and second outer portions. The pattern comprises rows and columns of first depressions extending from the first outer portion into a hollow interior portion between the first and second outer portions, and rows and columns of second depressions extending from the second outer portion into the hollow interior portion. Each first depression has a first floor comprising three first arms having rotational symmetry. Each first arm is rotated from another first arm by 120 degrees. Each second depression has a second floor comprising three second arms having rotational symmetry. Each second arm is rotated from another second arm by 120 degrees. The first floor of each first depression is aligned with the second floor of an adjacent second depression.

In an embodiment, a method for the manufacture of an injection molded article in an injection mold comprises at least one flow length of at least 50 cm, the flow length being defined as the shortest distance between a point of injection in the mold and an inner mold wall, the method comprising injection molding a polycarbonate composition comprising an aromatic polycarbonate, from 0.01 wt. % to 0.30 wt. % based on the weight of the polycarbonate composition of an epoxy additive having at least two epoxy groups per molecule, and from 0.01 wt. % to 0.30 wt. % based on the weight of the polycarbonate composition of a phenolic diphosphite derived from pentaerythritol.

A seat includes a seat surface having a periphery and a carrier overmolded onto the seat surface over the periphery. The carrier has a periphery and a frame is overmolded onto the carrier over the carrier periphery. The seat is assembled without fasteners. A method for making the seat includes overmolding a carrier onto a periphery of a seat surface to form a seat surface/carrier assembly, tensioning the seat surface/carrier assembly in a mold and overmolding a frame onto a periphery of the seat surface/carrier assembly.

A method for making an elastically yielding layer (14) on a rigid or substantially rigid support surface (16) of an article (12) comprises a step of providing a support surface (16) inside a mold (18) for injection molding provided with a molding cavity (20), comprising a die (22) and a punch (24). The support surface (16) is in use facing the elastically yielding layer (14). The support surface (16) forms a wall of the molding cavity (20). There is also a step of providing an insert (26) inside the molding cavity (20) and a step of closing the mold (18). A step of injection molding of a thermoplastic polymer above the support surface (16), between the support surface (16) and the mold (18) is also provided.

A method of manufacturing suspension seating includes providing a blank to be used in a suspension member. The blank has a non-visible marker. The method also includes illuminating the non-visible marker with an excitation source. The non-visible marker becomes detectable when illuminated by the excitation source. The method further includes sensing the non-visible marker with a sensor. The sensor is configured to detect the non-visible marker when illuminated by the excitation source. The method also includes determining, by a controller, a characteristic of the blank using the non-visible marker. The controller is in communication with the sensor and configured to receive information related to the non-visible marker from the sensor. The method further includes adjusting the blank to achieve the desired characteristic.

The invention is a method of manufacturing a multi-color molded furniture item made by a multi-step molding process using heat zone control in the mold to apply different plastic charges to predefined portions of the mold. Controlling zones of the mold with heat by zone heating and thermal insulators separating mold zones for molding a part of different plastics differing in characteristics such as color, durability, surface finish and chemical resistance.

A blow-molded plastic structure has a hollow interior portion formed during a blow-molding process, and includes first and second outer portions that are spaced apart from each other, with the hollow interior portion disposed there between. The structure includes a pattern of structural stiffening features that are integrally formed in the second outer portion. The pattern of structural stiffening features includes a plurality of tripodal depressions disposed in rows and columns and a plurality of convex regions disposed in rows and columns between the plurality of tripodal depressions. Each convex region has a maximum height between the first and second outer portions. Each of the tripodal depressions extends into the hollow interior portion, includes three indentations disposed adjacent the first outer portion, and includes an island spaced away from the first outer portion. The island has three sides, each of which is disposed adjacent one of the three indentations.

A multi-layer bladder includes: a first bladder layer; a mask including a plurality of apertures; a second bladder layer bonded to the first bladder layer within the apertures in the mask and where the mask is not present between the first and second bladder layers, where the mask is configured to prevent bonding of the second bladder layer to the first bladder layer where the mask is present; and a fluid channel that is located between the first and second bladder layers and that extends to the mask from an outer edge of the multi-layer bladder.

A method of manufacturing a furniture panel includes placing the frame on a top of a mold, the frame at an outer edge being formed with a protrusion; shaping the plastic blank sheet by vacuum forming such that the plastic blank sheet wraps the frame and the mold; demolding and trimming, so that the trimmed plastic blank sheet wraps the protrusion of the frame and the frame is embedded in the trimmed plastic blank sheet. The method is efficient, implementing the process of wrapping a frame within a plastic panel in a simple fashion, and the panel formed smooth in profile. The panel is resistant to deformation and has a prolonged service life.

A method for manufacturing an air bag includes forming a bag portion surrounded by a welded portion extending in an annular shape by pressing at least one welding mold against two sheet materials arranged to be stacked from a stacking direction of the sheet materials. The welding mold is pressed against the sheet materials to form the welded portion including a welding bead portion protruding to an inside of the bag portion between the sheet materials. A pressing surface of the welding mold against the sheet materials is provided with a slope portion facing in the stacking direction of the sheet materials and in a direction of the inside of the bag portion at a position further on an outside of the bag portion than a position at which the welding bead portion is formed.