The present invention provides for a mould set for fabrication of an EPS pallet, a process for making the mould set for fabrication of the EPS pallet, and a process for fabricating the EPS pallet using the mould set. The mould set includes a modular platform mould and a leg mould configured to fabricate a platform section and plurality of leg support sections of the EPS pallet, respectively. The modular platform mould includes a modularity unit which enables alternation of dimension of hollow space which is configured to receive feed of polystyrene beads and thereby enabling moulding of the platform section of varying dimensions from a single mould. The one or more leg support sections are affixed to bottom side of the platform section at predefined locations, based on weight bearing capacity and position of lifting, to form the EPS pallet. The easy customization into various sizes as per requirement using a single mould structure reduces requirement of hoarding various moulds for different dimensions of EPS pallet, thereby significantly reducing the cost of moulding operations.

The present invention provides a moldable mixture containing large portion of agricultural fibers and small portion of a binding agent and a flow-promoting filler material. The moldable mixture is substantially free of formaldehyde, with low moisture content and high draw ratio. The present invention also provides methods of manufacturing molded products and related parts, based on the claimed moldable mixture. Molded products (830) and related parts such as runner (810) and plank (820) with light weight, high density and more complex profile are manufactured by the claimed methods including steps of providing required materials for a moldable mixture, mixing the provided materials to form a moldable mixture, shaking the moldable mixture in preparing for compression molding and compression molding the moldable mixture to form molded products and related parts.

A heat seal between a plastic bag and a plastic sheet is used to provide a more secure and reliable seal to define a modified atmosphere for a pallet of perishables. The heat seal reduces atmosphere failures and aids in providing a more consistent atmosphere in the pallet bag system thus reducing the number of pallets that have an out of specification atmosphere. The heat seal may be created with a heating sealing apparatuses that is part of a system used to load and seal a load of containers of perishables onto a pallet. The heat sealing apparatus uses two heated rollers coupled to a rotating arm to contact and heat seal a plastic bag to a plastic seal that enclose a palletized load of perishables that are rotated on a turntable.

A pallet is taught having two openings on at least one side of the pallet, the two openings formed by a bisecting wall separating the openings. More specifically, at least one bisecting post creates a first opening and a second opening Each of the said first and second openings each have a convexly curved runner, said runner convexly curved along its width; and a concavely curved ceiling, said ceiling concavely curved along its width wherein the center point of the radius of the curved runner varies from the radius of the curved ceiling.

A load carrier is at least partially made of a nonwoven composite material board. The nonwoven composite material board comprising: includes unraveled natural fibers and/or glass fibers, and plastic fibers.

Also disclosed is a process for manufacturing a load carrier. The process includes mixing unraveled natural fibers and/or glass fibers, and plastic fibers, and thermoforming the mix into a nonwoven composite material layer. The disclosed load carriers may be any type of load carriers, such as boxes, top decks, cases, crates, and the like, and in particular, pallets.

The inventors have discovered that certain hot melt adhesives can be used to form a stable stacked pallet that can limit the need for additional packaging materials e.g. inter-layer and pallet wrap.

An injection molded component includes a wall that has an inner wall surface and an outer wall surface. A sensor is molded into one of the inner wall surface and the outer wall surface. A channel is at least partially surrounding the sensor.

A pallet includes base members, connecting bars, and a loading plate. The connecting bars secure the base members to form a pallet frame. The loading plate is fixed on the pallet frame. The size of the pallet can be adjusted in length and width so as to be adjusted freely and conveniently according to practical requirements. Consequently, the cost for manufacturing the pallet can be reduced. In addition, when one base member is damaged or missing, the damaged or missing base member can be replaced by a new base member. Therefore, the pallet can be used for more times, allowing the cost reduction in manufactory. Furthermore, the base members and the connecting bars are connected with each other to form the pallet frame which is rigid and has high structural strength, such that the pallet frame would not deform and is safe when used for handling and transporting materials.

The present invention discloses a composite ribbed expanded polystyrene pallet and a manufacturing method thereof, comprising a body and a base support, said base support clads the sides and bottom of the body, said body is made of expanded polystyrene, said comprises a pallet platform and plural supporting feet. Through the above mentioned way, the present invention utilizes light-weight polystyrene to make the body, the surface is covered with a base support of high-strength engineering plastic film, and reinforcing ribs are additionally arranged inside the body through special process. The pallet of the present invention has good load bearing performance, economy and practicability. The logistics cost also can be reduced greatly. Therefore, the composite ribbed expanded polystyrene pallet and the manufacturing method thereof have broad market prospects in popularization.

The present invention relates to a method for manufacturing a laminated object. A foam core and a skin are provided and the foam core and the skin are arranged relative to each other. The skin is heated. The skin is pierced by a vacuum application device. Further, vacuum is applied via the vacuum application device so as to withdraw a gaseous medium, in particular air, from within the foam core and from a space or spaces between the foam core and the skin, in order to draw the skin towards the foam core. Furthermore, the invention provides a manufacturing device for manufacturing a laminated object, laminated objects comprising a foam core and a skin, a method for producing pallets comprising a foam core and a skin, as well as pallets comprising a foam core and a skin.