Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate upcoming orders and information needed to complete the manufacturing process for the order. A controller enables a user to prepare control plans (e.g., reel maps, reel plans, etc.) for processing rolls of web product through the manufacturing process. Criteria filtering and/or various features enable generation of efficient and effective control plans for rolls of web product, including, in some cases, multiple orders. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, décor, and many others, can be achieved.

Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (“pre-print”) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructions—e.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (“pre-print”) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructions—e.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

The present invention relates to a method for positioning a plurality of tool heads in a converting machine for converting sheet material into box templates, comprising: providing a plurality of tool heads located at a first set of individual positions within a converting area, moving the plurality of tool heads within the converting area in a first movement by means of a transport mechanism that is arranged to be coupled individually to each tool head, moving at least one of the plurality of tool heads in relation to the transport mechanism in a second movement, wherein the plurality of tool heads are moved to a second set of individual positions by the first and second movement, and wherein the second movement takes place during the first movement. The invention also relates to a tool heads positioning device.

A plurality of pouch containers are continuously manufactured from materials including: a plurality of separate-type tubular film members each including a portion to be formed as a barrel portion; and a single first belt-shaped film member and a single second belt-shaped film member each including a plurality of portions each to be formed as a gusset portion. The step of closing an opening end of each of the separate-type tubular film members includes: supplying the belt-shaped film member to the opening end by conveying the belt-shaped film member in parallel with the separate-type tubular film members at the same speed as a conveyance speed of the separate-type tubular film members, to cause the belt-shaped film member to overlap with an opened joining margin of each of the separate-type tubular film members; and joining the joining margin to a portion of the belt-shaped film member that overlaps with the joining margin.

A system comprises a corrugator single facer configured to receive a first web and a second web, to corrugate the first web and adhere the first web in a corrugated state to the second web in an uncorrugated state to form a single face corrugated web as output. The system also includes a folder gluer operatively connected to receive the single face corrugated web from the corrugated single facer. The folder gluer is configured to fold and adhere the single-face corrugated web into a tube.

A plurality of pouch containers are continuously manufactured from materials including: a plurality of separate-type tubular film members each including a portion to be formed as a barrel portion; and a single first belt-shaped film member and a single second belt-shaped film member each including a plurality of portions each to be formed as a gusset portion. The step of closing an opening end of each of the separate-type tubular film members supplying the belt-shaped film member to the opening end by conveying the belt-shaped film member in parallel with the separate-type tubular film members at the same speed as a conveyance speed of the separate-type tubular film members, to cause the belt-shaped film member to overlap with an opened joining margin of each of the separate-type tubular film members; and joining the joining margin to a portion of the belt-shaped film member that overlaps with the joining margin.

Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate upcoming orders and information needed to complete the manufacturing process for the order. A controller enables a user to prepare control plans (e.g., reel maps, reel plans, etc.) for processing rolls of web product through the manufacturing process. Criteria filtering and/or various features enable generation of efficient and effective control plans for rolls of web product, including, in some cases, multiple orders. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, décor, and many others, can be achieved.