A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

A system for scoring a web of a roll of material comprises a plate, a scoring punch, a scoring station actuator, and a controller. The plate has a slot extending about a shape representing an outline of a pressware product. The scoring punch has a protruding blade operable to enter the slot of the plate. The scoring station actuator is configured to shift the scoring punch or the plate to press the blade against the web to form a slot in the web. The controller is configured to direct the scoring station actuator to press the blade to a first predetermined scoring depth within the web.

A slotter head, a slotter apparatus, and a box making machine form a joining piece with a high degree of accuracy by each being provided with: a cutter rest; a movable block mounted in an outer peripheral portion of the cutter rest; a first cutting blade that is fixed to the movable block along a shaft direction and along a direction inclined in a circumferential direction by a predetermined angle; a first support shaft that supports, on the cutter rest, the movable block rotatably around a first shaft center along the shaft direction; and a second support shaft that supports, on the cutter rest, the movable block rotatably around a second shaft center along the circumferential direction.

The invention relates to a method of creasing sheets (12) by using a creasing tool (14, 20, 21) cooperating with a counter element (22, 23), comprising the following steps: a creasing plate blank (24′) is provided with at least one creasing projection (26) by plastically deforming the material of the blank (24′) so as to form a creasing plate (24), the creasing plate (24) is mounted to a creasing tool (14, 20, 21), sheets (12) to be provided with at least one crease are advanced through a gap between the creasing tool (14, 20, 21) and the counter element (22, 23).

A system for forming a pressware product from a web of a roll of material comprises a positive mold, a negative mold, a heating element, an actuator, a force sensor, and a control system. The positive mold forms a top surface of the pressware product. The negative mold forms a bottom surface of the pressware product. The heating element is coupled to the positive mold or the negative mold. The actuator shifts the positive mold or the negative mold to cut and form the pressware product in a single stroke. The force sensor detects the forming force applied by the actuator, and the control system directs the actuator to adjust the forming force.

A system for decurling a web from a roll of material comprises rollers, a decurling station actuator, a sensor, and a controller. The rollers are configured to pull the web along a path with an angle. The decurling station actuator is configured to shift one of the rollers relative to the other rollers to adjust the angle of the path. The sensor is configured to sense a characteristic of the roll of material and generate sensor data. The controller is configured to receive a signal representative of the sensor data and direct the decurling station actuator to shift one of the rollers based at least in part on the sensor data.

A creasing machine includes a creasing tool, a counter element cooperating with the creasing tool, and a transportation system for advancing sheets through a creasing area between the creasing tool and the counter element, wherein the creasing tool has a creasing plate provided with at least one creasing projection, and wherein the creasing projection on the creasing plate is constituted by a plurality of small, plastically deformed areas which merge into each other so as to form the creasing projection.

A method of forming a paperboard packaging container from a rectangular body blank is disclosed, the method including the following steps: a) providing a rectangular body blank made from a laminate sheet material; b) forming a tubular container body from the rectangular body blank, the container body having a first end with a first body opening and a second end with a second body opening; c) sealing together the first and the second side edge in a but-to-but seal using a sealing strip having a sealing strip width; d) presenting the tubular container body to a crease line forming station; e) closing the second body opening by pressing a paperboard disc into the second body opening; f) forming a curled second edge by folding or rolling the second end of the container body wall inwardly; g) filling the packaging container with bulk solids; and h) closing the first body opening.

A punching tool comprising a punch (42) and a die (46), in particular for manufacturing a creasing plate (24), the die having a straight recess (50) for accommodating material deformed by the punch (42), characterized in that the die (46) has an outer contour which extends, adjacent the open end of the recess (50), at an angle of less than 90° with respect to the longitudinal direction of the recess (50).

A rule to be inserted into a die-board that is pressed onto a plate matter, the rule including: a multi-edge cutting blade having a cutting blade edge, the cutting blade edge divided into multiple sections with multiple spacings between the multiple sections; and a plurality of connecting pieces configured to fit into the multiple spacings and to provide support for the multiple sections of the cutting blade edge when the rule is pressed onto the plate matter.