A folding arrangement intended for folding of a continuous flow of box blanks. The folding arrangement includes: a feeding arrangement adapted to generate the continuous flow of box blanks through the folding arrangement and a folding unit. Also is a folding machine including the arrangement. Also is a method for adjustable folding of box blanks passing through the folding arrangement.

In a folder-gluer, push-out forces by an air cylinder and a push-out spring mechanism are set such that: (1) when downstream portions of first and fourth panels are passing through a second bending plate, the second bending plate is pushed outwardly in a width direction by the push-out forces to extend the downstream portions of the first and fourth panels in the width direction; and (2) when upstream portions of the first and fourth panels are passing through the second bending plate, the second bending plate is pushed back inwardly in the width direction by the resistance force applied to the second bending plate by the first and fourth panels so as not to extend the upstream portions in the width direction, and wherein the push-out forces are not varied by a control while the first and fourth panels are passing through the second bending plate.

A sheet folding device includes forming belts which are disposed on both sides in a transfer direction of a corrugated board and move to a center side in a width direction of the corrugated board toward a downstream side in the transfer direction to press both end portions in the width direction from an outside so as to bend both the end portions; and a gauge roller group including several gauge rollers which are disposed along the transfer direction and come into contact with outer sides of both bent portions in the width direction of the corrugated board bent by the forming belts. In the several gauge rollers, recessed portions are provided on outer peripheral surfaces of the gauge rollers in a circumferential direction. Positions of the recessed portions are disposed to be offset downward in a vertical direction toward a downstream side in the transfer direction.

A sheet folding device includes forming belts which are disposed on both sides in a transfer direction of a corrugated board and move to a center side in a width direction of the corrugated board toward a downstream side in the transfer direction to press both end portions in the width direction from an outside so as to bend both the end portions; and a gauge roller group including several gauge rollers which are disposed along the transfer direction and come into contact with outer sides of both bent portions in the width direction of the corrugated board bent by the forming belts. In the several gauge rollers, recessed portions are provided on outer peripheral surfaces of the gauge rollers in a circumferential direction. Positions of the recessed portions are disposed to be offset downward in a vertical direction toward a downstream side in the transfer direction.

A folder/gluer unit includes an upper transfer belt that transfers a corrugated sheet in a direction of transfer, a pair of forming belts that abut against a folding surface which is formed by folding both end portions of the corrugated sheet in a width direction orthogonal to the direction of transfer and fold both of the end portions of the corrugated sheet in the width direction, a pair of folding bars that are disposed in the direction of transfer, abut against the folding surface at both of the end portions of the folded corrugated sheet in the width direction, and guide both of the end portions of the corrugated sheet in the width direction, a moving mechanism that moves the pair of folding bars in the width direction and in a vertical direction, and a control unit that controls the moving mechanism to adjust a position of the folding bar.

A method of processing a blank for forming a construct includes obtaining the blank, the blank including a flexible material and is for being formed into a construct. The method also includes moving the blank in a downstream direction on a first guide and a second guide, and pressing an interior region of the blank with a shaping apparatus in a direction transverse to the machine direction as the blank moves in the downstream direction and as a peripheral region of the blank is engaged by at least one shaping bracket.

A method of processing a blank for forming a construct includes obtaining the blank, the blank including a flexible material and is for being formed into a construct. The method also includes moving the blank in a downstream direction on a first guide and a second guide, and pressing an interior region of the blank with a shaping apparatus in a direction transverse to the machine direction as the blank moves in the downstream direction and as a peripheral region of the blank is engaged by at least one shaping bracket.

A packing method and unit for folding a blank on a packing machine; a first suction pickup head engages a first panel of the blank inside a store; a second suction pickup head engages a second panel of the blank inside the store; the pickup heads are moved from a withdrawal position at the store to a release position at a packing conveyor, insert the blank inside a pocket on the packing conveyor; and the blank, folded into a ‘U’, is released inside the pocket on the packing conveyor; as the pickup heads are moved from the withdrawal position to the release position, a relative movement between the first pickup head and the second pickup head is produced to fold the blank into a ‘U’ before the blank is inserted into the pocket on the packing conveyor.

In a folder-gluer, push-out forces by an air cylinder and a push-out spring mechanism are set such that: (1) when downstream portions of first and fourth panels are passing through a second bending plate, the second bending plate is pushed outwardly in a width direction by the push-out forces to extend the downstream portions of the first and fourth panels in the width direction; and (2) when upstream portions of the first and fourth panels are passing through the second bending plate, the second bending plate is pushed back inwardly in the width direction by the resistance force applied to the second bending plate by the first and fourth panels so as not to extend the upstream portions in the width direction, and wherein the push-out forces are not varied by a control while the first and fourth panels are passing through the second bending plate.

A box making machinery and a corrugated board running register method, include a feeding unit, a processing apparatus which carries out processing on a corrugated board, a running register device which adjusts the processing position of the processing device in a carrying direction of the corrugated board, and a control device which controls the running register device, wherein the control device includes a carrying misalignment amount calculation unit which calculates the carrying misalignment amount of the corrugated board from the feeding unit to a preset predetermined carrying position, and a control unit which adjusts the processing position of the corrugated board to be processed next using the running register device on the basis of the carrying misalignment amount after processing of the corrugated board has finished.