A method is disclosed for forming a covered cardboard container from a single template. The template is configured such that, when side panels are lifted off the top face of the template, a front panel and rear panel are lifted together with the side panels. The container is formed when the two side panels, the front panel and the rear panel are all in a substantially vertical position.

After the container is formed it is filled with product, such as apples, pears, avocados, and the like. The container has two top panels that are folded over the product and adhered to one another to form a lid. Score lines in the top panel allow the container to accommodate products of varying size.

A customizable case former and it system and method of use provide for a case former having a base, interchangeable case gages and forming heads. Contained within the interior of the base are slide blocks mounted on slide rails and assemblies in such a manner as to allow the slide blocks to be slidingly reconfigured to form a case forming cavity of varicose sizes and shapes. The size and shape of the case forming cavity is established and maintained by a template opening, defined by, and potentially unique to, each case gage. The size and shape of the forming head corresponds to the size and shape of the template opening. The slide blocks are secured to the case gage by removable locking pins.

Techniques for corrugate and chipboard knocked-down case inspection and assembly are described herein. In one example, the disclosed techniques include a method to inspect and assemble a knocked-down case. In the example, a measurement of at least one aspect of the knocked-down case is obtained. A difference is determined between the obtained measurement and a standard measurement and/or a range of standard measurements. Programming of a case-handling tool is executed that is based at least in part on the determined difference. In an example, the programming is configured to adjust for and/or compensate for differences between the actual knocked-down case and a knocked-down case that is within a specification. A case-handling tool is operated responsive to the executed programming to at least partially erect the knocked-down case into an erected case.

A cardboard structure is foldable to form a consumable chimney. The cardboard structure comprises four side wall panels that are connected to each adjacent side wall panel by a longitudinal fold line. The cardboard structure further comprises four floor panels that are each connected to the one of the side wall panels by a lateral fold line. Two locking floor panels secure the floor panels in place to form a floor extending inward from the side wall panels and form a central opening in the floor. The cardboard structure may be formed into an assembled chimney by a few simple folding operations. The cardboard chimney then supports the burning of an accelerant, such as newsprint, which then ignites a solid fuel source, such as charcoal, that is received in the chimney.

An apparatus and method for expanding a box blank into a box, the apparatus comprising an arm assembly, a controller, a camera and a box blank conveyor. The arm assembly includes a folding arm having a position in a first direction and a rotational angle controlled by the controller based on a position of a feature of the box blank in the field of view of the camera. The camera captures images of the box blank which are used to position the arm assembly and to evaluate the need to reject a box blank.

A packaging box is disclosed, able to have smoothly curved wall portions. The box includes a perimeter wall defining a void thereby. The perimeter wall includes a first fold line and a second fold line. The first fold line and the second fold line may be parallel. A distance around the perimeter wall from the first fold line to the second fold line measured in a first plane perpendicular to the first and second fold lines in a first rotational sense is the same as a distance around the perimeter wall from the first fold line to the second fold line in the first plane in a second rotational sense opposite to the first rotational sense. When the first fold line is fully unfolded, the perimeter has a continuous surface including the first fold line. A tube, blank, method and machine for forming the box are also disclosed.

An apparatus and method for expanding a box blank into a box, the apparatus comprising an arm assembly, a controller, a camera and a box blank conveyor. The arm assembly includes a folding arm having a position in a first direction and a rotational angle controlled by the controller based on a position of a feature of the box blank in the field of view of the camera. The camera captures images of the box blank which are used to position the arm assembly and to evaluate the need to reject a box blank.

An apparatus and method for expanding a box blank into a box, the apparatus comprising an arm assembly, a controller, a camera and a box blank conveyor. The arm assembly includes a folding arm having a position in a first direction and a rotational angle controlled by the controller based on a position of a feature of the box blank in the field of view of the camera. The camera captures images of the box blank which are used to position the arm assembly and to evaluate the need to reject a box blank.

A cardboard structure is foldable to form a consumable chimney. The cardboard structure comprises four side wall panels that are connected to each adjacent side wall panel by a longitudinal fold line. The cardboard structure further comprises four floor panels that are each connected to the one of the side wall panels by a lateral fold line. Two locking floor panels secure the floor panels in place to form a floor extending inward from the side wall panels and form a central opening in the floor. The cardboard structure may be formed into an assembled chimney by a few simple folding operations. The cardboard chimney then supports the burning of an accelerant, such as newsprint, which then ignites a solid fuel source, such as charcoal, that is received in the chimney.

Various embodiments of the present disclosure provide a case former configured to receive a case in a blank configuration, open the case into a tubular configuration, fold the lower minor flaps to manipulate the case into a partially closed-bottom configuration, square the case while in the partially closed-bottom configuration, and fold and tape the lower major flaps shut to manipulate the case into a closed-bottom configuration. The squaring step ensures that the case has a rectangular cross-section after taping rather than a rhomboid cross-section.