“A controller of a corrugated fiberboard sheet manufacturing apparatus can execute a steady operation where a corrugating roll rotates at a first set speed, a deceleration operation where the corrugating roll is decelerated to a second set speed, and an acceleration operation where the corrugating roll is accelerated to a third set speed. In the steady operation, the controller set an on-off valve to a closed state for steam supply to a hollow portion at a first set pressure by a pressure adjusting valve. In the deceleration operation, the controller maintains states of the valves. In the acceleration operation, the controller switches the on-off valve to an open state, and adjusts the pressure adjusting valve for steam supply to the hollow portion at a second set pressure.”

A cardboard sheet manufacturing system includes an information editing unit storing production state information, operation state information, and warping state information as acquisition information in a storage unit, the information editing unit deleting, in a case where the stored acquisition information includes prescribed information to be deleted, the information to be deleted from the storage unit and outputting the acquisition information stored in the storage unit as editing information. The system also includes an editing information storage unit storing the editing information output from the information editing unit, a prediction model calculation unit calculating a prediction model of the warping state based on the editing information stored in the editing information storage unit; and a control table update unit updating a target value of a control value of a control element in the cardboard sheet manufacturing apparatus, based on the prediction model.

Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (“pre-print”) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructions—e.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

A conveyor device for conveying a single face corrugated web on a bridge is disclosed. The conveyor device includes a lower guide roller, around which the single face corrugated web is guided. The conveyor device further includes an upper pinching and conveyance nip formed by a pair of nip members in pressure contact with one another. At least one of the nip members is motor-driven. The pinching and conveyance nip is configured to pull the single face corrugated web upwards from the lower guide roller.

The single facer includes a load-bearing frame and a pivoting structure pivoted to the load-bearing frame about a pivoting axis. The pivoting structure includes a first pivoting arm on a first side of the single facer and a second pivoting arm on a second side of the single facer. The pivoting structure supports two guide rollers of a continuous flexible member which applies pressure against a corrugating roller. An actuator system controls the traction and position of the continuous flexible member.

Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate orders and information to prepare one or more control plans (e.g., reel maps, reel plans, etc.) for processing a roll of web product through the manufacturing process. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, décor, and many others, can be achieved. Further, efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated.

An apparatus for forming a box or bag that is made of a substrate strip which includes a winder having a mandrel and posts that extend from the mandrel in a direction parallel to a winding and translation axis that rotate together as a unit around the translation axis. The apparatus also has a feeder that includes precursors and a gathering head used for forming the precursors into the strip and feeding the strip to the winder. A motor adjusts the feeder's angle relative to the winder in response to instructions from the controller based on the dimensions of the box or bag. This causes controlled overlap between adjacent windings of the strip on the posts. As the mandrel rotates, the posts draw the strip and wind the strip along a spiral having a length in excess of the depth. Zero waste of precursors is made possible by cutting the substrate perpendicular to its length and folding over the box or bag ends to form an angled seam with respect to the sides of the box.

A new method is disclosed for monitoring the operation of a corrugated board production plant, the method provides for detecting at least one operational parameter of a functional unit of the plant, for example a current absorbed by a motor. Then, the current value of a statistical function of the operational parameter is calculated in a current temporal window. The maximum value and the minimum value of the same statistical function are calculated based on historicized data of the operational parameter in question. By comparing the current value of the statistical function and the maximum and minimum values, a piece of information of predictive diagnostics is obtained.

Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. Efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated. A reel editor is configured to edit the roll based on waste and/or errors that occurred during various manufacturing processes (e.g., during printing). A control plan defining what is on each roll of printed web product may be updated after editing. Depending on the configuration, the reel editor may be integrated with various manufacturing components. The reel editor may be configured to determine if there is enough waste on the roll to even making editing worthwhile, such as based on desired quality of the images, customer requirements, different price points, among other possible factors.

In a device and a method for detecting a defect in a corrugated cardboard sheet, a device for eliminating a defect in a corrugated cardboard sheet, and a device for manufacturing a corrugated cardboard sheet, the device for detecting a defect in a corrugated cardboard sheet which detects a defect in a wavy core affixed to a liner is provided with: a lighting device that lights the core; an imaging device that captures an image of a lit part in the core; an image processing device that defines a change degree of a light amount value along a conveyance direction of the corrugated cardboard sheet on the basis of the image captured by the imaging device; and a first determination device that compares the change degree of the light amount value with a previously-set first determination value to determine quality.