A process for making a card includes the steps of forming a core layer having a first surface and a second surface, disposing an uncured decorative ceramic layer of ceramic particles disposed in a resin binder over the first surface of the core layer, such as by spray coating, and curing the uncured decorative ceramic layer to form a cured decorative ceramic layer. Card products of the process may have a core layer of metal, ceramic, or a combination thereof that form a bulk of the card.

Composites having a polymer or natural leather skin layer and a polyurethane foam layer are made in a molding process. The polyurethane foam layer is made from a foam formulation that includes certain polyester polyols. The presence of the polyester polyol improves flow characteristics of the foam formulation. The foam so produced has unexpectedly low quantities of VOCs.

A method of manufacturing at least a part of a footwear in an automatic manufacturing line includes providing a footwear part in the form of a leather base layer, providing a footwear part in the form of a leather attachment layer, automatically stacking the leather base layer and the leather attachment layer against each other with an intermediate application of adhesive between them, automatically activating the adhesive, automatically forcing the leather base layer and the leather attachment layer against each other under a pressure with the adhesive between them, curing the adhesive and thereby bonding the leather base layer and the leather attachment layer to each other thereby providing at least a part of a footwear upper.

Proposed are an eco-friendly automotive interior part, a method of manufacturing the same, and a method of designing the same automotive interior part. The automotive interior part can not only optimally correct physical properties thereof using manufacturing and design methods, but also have eco-friendliness by significantly reducing harmfulness to the human body due to the minimized use of chemicals, while realizing natural wrinkles resembling those of natural leather.

An overlap production method of using standard coiled material, comprising the steps of: selecting a standard coiled material, designing a pattern, laser cutting according to the design pattern, cutting or reserving spaces for inserting drawn strips, forming by staggering and overlapping each layer of standard coiled material, and inserting partial materials of a standard coiled material layer into an adjacent standard coiled material and fixing it with the partial materials of the adjacent standard coiled material, or inserting the drawn strips into the spaces reserved in each layer, and combining the composition and the base clothing to make a product. The present invention produces the product with the above production method by using standard coiled materials instead of thread or strip materials, which not only achieves the goal of higher production efficiency and lower cost, but also makes the finished products have a new staggered material effect.

In the embodiments, sustainable wearable items are provided. In some embodiments, the sustainable wearable item can include an upper comprising an upper layer including an upper material selected from the group consisting of upcycled apple skin, sustainable satin, a combination of upcycled apple skin and tea bag recycled yarn, recycled polyamide yarn, and a combination of upcycled apple skin and recycled polyamide yarn, a lining including a material selected from the group consisting of upcycled apple skin and upcycled grape skin, and a first adhesive to bind the upper layer and the lining. In some embodiments, the sustainable wearable item can include a bottom comprising an insole including a material selected from the group consisting of upcycled apple skin and upcycled grape skin, an outsole including vegetable tanned leather, and a second adhesive to bind the insole and the outsole.

A transaction card includes a monolithic ceramic card body having one or more pockets, and at least one of a magnetic stripe, a barcode, and a laser signature portion. The one or more pockets may be configured to receive at least one of the magnetic stripe, the barcode, a contact chip module, a contactless chip module, a dual interface chip module, a booster antenna, a hologram or commercial indicia. A transaction card may also include a substrate layer having a first side and a second side. A first ceramic layer is connected to the first side of the substrate layer.

The invention relates to a process for the production of multilayer composites and to a production plant (12, 60) for this purpose. The multilayer composites comprise at least one substrate web (64, 66), at least one bonding layer, and at least one polyurethane layer which has capillaries which extend through the entire thickness of the at least one polyurethane layer. First, at least one polyurethane layer is produced in a matrix (15), with passage through at least one coating unit (26, 30) and through a plurality of heating units (24, 28, 32). The matrices (15) thus treated are then introduced (76) into an input point (74) of a transfer section (60) for substrate web (64, 66). A structured side (78) of the matrix (15) is applied onto the substrate web (64, 66) passing continuously through the transfer section (60). Treatment of a composite made of the matrix (15) and of the substrate web (64, 66) takes place in a heatable press device (82) with transfer of the at least one polyurethane layer from the matrix to the upper side of the substrate web (64, 66). Finally, the matrix (15) is removed from the substrate web (64, 66), and transferred to a treatment section (12), and the substrate web (64, 66) is wound up at a wind-up unit (100) after removal of the matrix.

An assembly includes a substrate, a trim member and a heat-activated adhesive member. The substrate defines at least two surfaces including a finished surface and an unfinished surface. The trim member defines at least two surfaces including an outwardly-facing finished surface and an inwardly-facing attachment surface. The inwardly-facing attachment surface of the trim member is arranged over and trims the unfinished surface of the substrate. The finished surface of the substrate and the outwardly-facing surface of the trim member form a cooperating finished surface of the assembly. The heat-activated adhesive member is disposed over both of the unfinished surface and the inwardly-facing attachment surface of the trim member to indirectly attach the unfinished surface of the substrate to the inwardly-facing attachment surface of the trim member. A method is also disclosed.

A process for coating vegetable-tanned leathers is provided. The process includes depositing a coating layer composed of an aqueous dispersion of polyurethane resin on a support having anti-adhesion properties, curing the coating layer on the support, depositing an adhesive layer composed of an aqueous dispersion of polyurethane resin onto the cured coating layer, applying a leather piece onto the adhesive layer, the leather piece being a vegetable-tanned leather piece, in a continuous oven curing the adhesive layer to attach the leather piece to the coating layer, and removing the coated leather piece from the support. Within the continuous oven the leather piece reaches a maximum temperature comprised between 65° C. and 75° C., with a dwell time in the oven comprised between 180 and 210 seconds.