B32B2317/16

Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite
11701867 · 2023-07-18 · ·

A decorative panel including a substrate material and a decorative top layer, wherein the decorative top layer includes at least one timber layer with a wood structure, wherein the timber layer is a compressed timber layer with naturally occurring vessels throughout a thickness of the wood structure, the vessels being collapsed.

Panel and methods for manufacturing panels

A method is provided for manufacturing a panel that includes a substrate and a top layer provided on the substrate. The top layer may include a decor film and a transparent film. The decor film may be a printed synthetic material film chosen from the group consisting of a vinyl-based film, a polyethylene based film, a polyurethane based film, and a polypropylene film. A print may be situated on an upper side of the printed synthetic material film. The transparent film may be a thermoplastic synthetic material film the material of which is chosen from the group consisting of polyvinyl chloride, polyethylene, polyurethane, and polypropylene. The method may involve providing the decor film and the transparent film on the substrate by performing a first press treatment at an increased temperature to form a package of the substrate, the decor film, and the transparent film. The first press treatment may be performed by a calendar device or a continuous press device. A structure may be formed in the thermoplastic synthetic material that forms a surface of the package by performing a second press treatment using a press device with a structured press element at a temperature that is lower than the increased temperature.

METHOD TO PRODUCE A PANEL UNIT AND A PANEL
20230013455 · 2023-01-19 · ·

A method to produce a panel unit, including providing a core having a first surface and a second surface opposite the first surface, applying a surface layer to the first surface of the core, the surface layer including a wood veneer layer and a first binder layer for adhering the wood veneer layer to the first surface of the core, applying a balancing layer to a second surface of the core, the balancing layer including an unimpregnated paper and a second binder layer for adhering the unimpregnated paper to the second surface of the core, applying pressure to the surface layer, the balancing layer, and the core to form a panel unit. The disclosure also relates to a panel.

METHOD OF GLUING A WOOD PRODUCT AND A GLUED WOOD PRODUCT
20230219252 · 2023-07-13 · ·

The present invention relates to a method of producing a glued wood product for use in construction, comprising the steps of: providing at least two wooden pieces each piece comprising at least one joining face; creating a groove in at least one of said joining faces where the groove is arranged between a pair of peripheral edges; applying adhesive onto at least one of the joining faces of at least a first of said two wooden pieces; arranging said first wooden piece so that the joining face which comprises the applied adhesive meets a corresponding joining face of said second wooden piece, wherein at least one of said two joining faces comprises said groove; pressing the two joining faces towards each other so that the adhesive is compressed between said two wooden pieces, and maintaining said pressing for a sufficient time to bond the wooden pieces to each other; wherein the applied pressing force is strong enough to force the wood tissue to collapse at a contact area until the pressure force is transmitted primarily through the adhesive, wherein said contact area is defined by the surface area whereat the two joining faces of said wooden pieces contact each other upon being pressed together.

Composite boards and panels
11541630 · 2023-01-03 · ·

A building panel including a water resistant core including thermoplastic material and a surface layer including thermosetting resins. Also, production methods to form a board material with a dry blend of thermoplastic particles in powder form and fillers in powder form and to apply a surface layer with a hot-hot lamination process to a core including such board material.

CONTAINER FLOORING
20220411177 · 2022-12-29 · ·

A method for providing container flooring for a container, including: providing a plurality of container flooring boards, each including a plurality of strand layers including strands of wood bonded together, at least a top strand layer and a bottom strand layer of the container flooring board having its strands substantially aligned in a first direction, and a dimension of the container flooring board in a second direction that is perpendicular to the first direction being selected to extend laterally between sides of the container in use; and arranging the container flooring boards inside the container, each container flooring board being positioned so that the strands of the top strand layer and the bottom strand layer are substantially aligned longitudinally relative to the container and the container flooring board extends laterally between the sides of the container, and respective edges of adjacent container flooring boards abut one another.

METHOD FOR PRODUCING A VENEERED BOARD
20220388197 · 2022-12-08 · ·

A method for producing a veneered board having a veneer and a carrier board having improved use properties includes the steps of providing a veneer and a carrier board, providing a sheet of paper impregnated with binder, the sheet of paper being arranged in a stack of materials to be pressed between an upper face of the carrier board and a lower face of the veneer, and pressing the stack of materials to be pressed. The sheet of paper is impregnated with a binder, the sheet of paper impregnated with binder is pre-dried so that it is still sticky, at least one additive is applied onto the pre-dried, still sticky binder, and the sheet of paper which is impregnated with binder and provided with an additive is dried to a residual moisture content of up to 8%.

Ceramic-containing and ceramic composite transaction cards
11521035 · 2022-12-06 · ·

A process for making a card includes the steps of forming a core layer having a first surface and a second surface, disposing an uncured decorative ceramic layer of ceramic particles disposed in a resin binder over the first surface of the core layer, such as by spray coating, and curing the uncured decorative ceramic layer to form a cured decorative ceramic layer. Card products of the process may have a core layer of metal, ceramic, or a combination thereof that form a bulk of the card.

CURABLE COMPOSITIONS

The present invention is directed to a curable composition including: an isocyanate-functional prepolymer; an epoxy-containing component present in an amount of at least 10 percent by weight of the composition; and a latent curing agent having an ability to react with at least one of the isocyanate-functional prepolymer and the epoxy-containing component upon exposure to an external energy source. The present invention is also directed to methods of making the compositions, methods of coating a substrate, methods of adhering substrates and coated substrates.

Engineered waterproof plastic composite flooring and wall covering planks

Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.