B32B5/267

POROUS BIOCIDAL FILTER
20230041267 · 2023-02-09 ·

Compositions and articles comprising a non-woven matrix for use as anti-microbial filters are provided. In some embodiments, the non-woven matrix comprises nanofibers suitable for capturing a droplet comprising a microbe (e.g. a virus particle). In some embodiments, the non-woven matrix comprises a biocide suitable for reducing propagation and/or inactivating a microbe.

A NEW MULTI-LAYER INTERLINING AND THE PRODUCTION PROCESS THEREOF

Disclosed is a new multi-layer nonwoven interlining and the production process thereof. The process allows a multi-layer nonwoven interlining to be obtained simultaneously with a single process on a single production line. The process includes a fiber opening step, a fiber feeding step, a carding step, a levelling step of the additional layer by the thermal treatment, and a point bonding step of the carded web and additional layer. As a result of the process, a structure is obtained where the carded web is point-bonded onto the additional layer.

Nonwoven Fabrics Having Improved Softness

Nonwoven fabrics are provided that include a plurality of mono-component spunbond fibers comprising a polymeric material including a polymeric blend of (i) a TS7 value of at most about 30 as determined by a Tissue Softness Analyzer (TSA) from Emtec Innovative Testing Solutions; (ii) a HF value of at least about 40 as determined by a Tissue Softness Analyzer (TSA) from Emtec Innovative Testing Solutions; (iii) a delta value of at least 20, wherein the delta value is determined by subtracting the TS7 value from the HF value; (iv) a TS7 value that is from about 5% to about 35% lower than that of an identically constructed nonwoven fabric formed from 100% polypropylene; and (v) a HF value that is from about 5% to about 35% larger than that of an identically constructed nonwoven fabric formed from 100% polypropylene.

ANTI-PROPYLENE MASK AND METHOD FOR PREPARATION THEREOF
20230211190 · 2023-07-06 ·

An anti-propylene mask and method for preparation thereof is provided; the anti-propylene mask includes a fiber cloth contact layer, an antistatic non-woven fabric layer and a fullerene/nano titanium dioxide spunbond layer which are arranged in sequence; the fullerene/nano titanium dioxide spunbond layer is made by spun-bonding the modified resin material into a fiber web; the raw materials of modified resin materials include matrix resin, carboxylated fullerene derivatives, nano titanium dioxide, a lubricant, and a coupling agent; the modified resin material is prepared by following method: the carboxylated fullerene derivative is mixed and reacted with the nano titanium dioxide to prepare the carboxylated fullerene derivative-modified nano titanium dioxide, which is then blended and extruded with the remaining components in the raw material, and thus prepared. The mask can prevent propylene from entering the human body through the human respiratory organs and has a good anti-propylene effect.

LAYERED SOUND-ABSORBING MATERIAL

A sound-absorbing material has an excellent sound absorbing property in a low-frequency range, an intermediate-frequency range, and a high-frequency range. The sound-absorbing material is a laminated sound-absorbing material, which includes at least one first layer, and at least one second layer that differs from the first layer. The first layer has a mean flow pore diameter of 2.0 to 60 μm and an air permeability according to the Frazier method of 30 to 200 cc/cm.sup.2.Math.s. The second layer is a layer including at least one kind selected from a foamed resin, a nonwoven fabric and a woven fabric, has a thickness of 3 to 40 mm, and has a density that is lower than the first layer and is 51 to 150 kg/m.sup.3. The first layer is disposed on a sound incidence side of the second layer.

Nonwoven Fabrics Suitable for Medical Applications
20220388271 · 2022-12-08 ·

Nonwoven fabrics including a first spunbond layer comprising a first plurality of crimped continuous fibers, a second spunbond layer comprising a second plurality of crimped continuous fibers, and a third spunbond layer comprising a third plurality of crimped continuous fibers, in which the second spunbond layer is located directly or indirectly between the first spunbond layer and the third spunbond layer is provided. The nonwoven fabrics may have a thickness (e.g., loftiness) of at least about 0.3 mm and hydrostatic head of at least about 15 mbar. Methods of manufacturing nonwoven fabrics and protective articles are also provided.

CORE-SHEATH FIBERS, NONWOVEN FIBROUS WEB, AND RESPIRATOR INCLUDING THE SAME

A thermoplastic core-sheath fiber comprises: a polymer fiber core having a coextensive sheath layer disposed thereon, and an electrostatic charge enhancing additive. The sheath layer may comprise poly(4-methyl-1-pentene) and the fiber core and the sheath layer have different compositions. At least one of the fiber core or the sheath layer comprises an electret charge. A nonwoven fibrous web comprising the core-sheath fibers and a respirator including the nonwoven fibrous web are also disclosed.

Shaped nonwovens that exhibit high visual resolution
11505884 · 2022-11-22 · ·

A nonwoven fabric is disclosed. The nonwoven fabric can include a first surface and a second surface and at least a first visually discernible zone of three-dimensional features on one of the first or second surface. Each of the three-dimensional features can define a microzone comprising a first region and a second region. The first and second regions can have a difference in values for an intensive property, and the first visually discernible zone can exhibit a high visual resolution.

SOUND CONTROL FABRICS, MATS, SYSTEMS, AND METHODS

A fabric composite for a gypsum underlayment sound control mat includes a first layer including a spunbond polyolefin layer, a second layer including a nonwoven polyolefin layer, and a hot-melt adhesive layer between and bonding the first layer and the second layer. A gypsum underlayment sound control mat may include the fabric composite bonded to an entangled mesh layer. A flooring system may include a gypsum or gypsum-concrete underlayment over the fabric composite or the mat. The fabric composite may be free of halogenated agents.

COMPOSITE MATERIAL WITH MOLTEN POLYMER BARRIER EFFECT AND WITH FLAME-RETARDANT PROPERTIES, AND METHOD FOR MAKING SUCH A COMPOSITE MATERIAL
20230098618 · 2023-03-30 ·

A composite material having a molten polymer barrier effect with flame-retardant properties includes a first layer of non-woven fabric having 40% or more by weight of oxidized polyacrylonitrile fibers to confer flame-retardant properties. The first layer has a basis weight of 200-600 g/m2 and a thickness of 1.6-5 mm. A barrier layer overlaps the first layer and counteracts passage of molten polymer. The first layers oxidized polyacrylonitrile fibers have a count of 1.5-5 dtex and the other first layer synthetic fibers have a count of 0.8-5 dtex. The barrier layer includes a second layer of non-woven fabric of hydro-entangled synthetic and/or artificial fibers. The barrier layer has a basis weight of 70-150 g/m2; a thickness of 0.4-1.5 mm; and a permeability of 200 L/m2s-2000 L/m2s under a pressure drop of 2 mbar. The composite material has a thickness of 2-6.5 mm, and a basis weight of 270-750 g/m2.