Patent classifications
B44B5/026
Component with Surface Structure Generated by Embossing and Method for the Production Thereof
The invention relates to a component having a plate-shaped or profile-shaped support and a decorative surface layer connected to the support, the surface layer being formed of thermally curable resin and comprising a three-dimensional surface structure that is produced by embossing and is irregular. According to the invention, in order to inexpensively obtain a decorative surface which has good wear resistance and largely prevents disturbing finger prints, the surface structure comprises regions that are alternately ordered and non-ordered and that are formed by a ribbed and/or grooved structure, ordered regions having parallel and/or quasi-parallel ribs and/or parallel and/or quasi-parallel grooves being interrupted by non-ordered regions or structural breaks, and the width of the respective rib or groove being in the range of from 0.5 μm to 100 μm. Furthermore, a method for manufacturing a component of this type using a corresponding embossing tool is disclosed and claimed.
Method and device for embossing planar material
A method for embossing a first grating in a planar material, by means of an embossing body and a counter embossing body, having each a hard surface, the first grating to be embossed comprising alternating substantially parallel and straight ridges and recesses, whereby the top surfaces of the ridges are intended to weaken a direct angular reflection of light by diffuse omnidirectional reflection, thereby producing a visible contrast between the ridges and the recesses. The method comprises on the embossing body providing a first plurality of obtuse pyramids intended to emboss the recesses of the first grating by exerting pressure on a first side of the planar material, the first plurality of obtuse pyramids forming first intermitted lines (row1, row2) corresponding to the intended recesses, and the pyramids in each subset corresponding to one of the first intermitted lines, being separated from each other by a determined distance that creates a gap in the line in such a manner that each gap from a line of pyramids may be connected to a corresponding gap from an adjacent line of pyramids by an imaginary line perpendicular to both of the adjacent lines; and roughening portions of the hard surface of the embossing body, the portions being located between adjacent lines of pyramids and intersecting at least one of the imaginary lines that connect one gap from one line to the corresponding gap from the adjacent line. On the counter embossing body, the method comprises providing a second plurality of obtuse pyramids intended to emboss the ridges of the first grating by exerting pressure on a second side of the planar material opposite to the first side, during embossing the obtuse summits of the pyramid pressing the planar material against a roughened portion of the hard surface of the embossing body, thereby satirizing the top surfaces of the ridges on the first side.
METHOD FOR MANUFACTURING A SURFACE OF A PRESS ELEMENT, PRESSING ELEMENT OBTAINED BY SUCH METHOD AND METHOD FOR THE PRODUCTION OF COATED PANELS USING SUCH PRESS ELEMENT
A method for processing a smooth or structured surface of a pressing element is described, the method comprising the steps of: a) chrome-plating said surface of the pressing element so as to form a coating comprising a first layer having chrome grains oriented in a first direction and a second layer overlapping said first layer, said second layer having chrome grains oriented in a second direction which is different from said first direction; b) applying a mask on the chrome-plated surface of the pressing element by means of a digital printing technology; c) chemically treating the chrome-plated surface of the pressing element on which said mask was applied, said chemical treatment being performed so as to partially remove said chrome coating in the exposed areas of said chrome-plated surface, i.e. in the areas not being protected by said mask, and d) removing said mask from the chrome-plated surface of the pressing element, obtaining a smooth or structured surface having a coating with areas having a different grade of gloss and colour.
A pressing element obtained by the above processing method and a method for the production of coated panels, such as panels for furniture or floors, bearing a predetermined decorative pattern which uses such pressing element are also described.
Method for clamping of workpieces as well as embossing device and clamping device
A method for clamping a workpiece that is first provided with depressions, wherein these depressions are, arranged in one row or a field having a grid distance of 3 mm. The grid distance is thereby the center distance of the depressions, the depth of which is preferably less than the length of the depressions measured in direction of the row of the depressions. The distances between the depressions preferably correspond approximately to the length of the depressions. The grid distance of 2.5 mm to 3 mm has proven to be an optimum for a wide range of usable workpieces and materials.
PRESSING ELEMENT AND METHOD FOR MANUFACTURING PRESSING ELEMENTS
A pressing element for manufacturing laminate panels includes a metal plate with at least two sections that exhibit a surface structure suitable for forming a structure on one of the laminate panels, and having a first zone. The pressing element has separate markings for orienting the first zone, and/or in that the surface structure is obtained by way of etching, whereas the first zone is provided with a chamber by means of a milling operation, and/or in that the surface structure defines a lowest point and a highest point. The first zone includes a first chamber located at a depth below the highest point and at most 0.3 mm below the lowest point.
PRESSING TOOL, WORKPIECE, METHOD FOR PRODUCING A PRESSING TOOL, AND METHOD FOR PRODUCING A WORKPIECE
The disclosure relates to a pressing tool which has a structured pressing surface which is provided for producing, by pressing, a workpiece having a structured surface. At least one region of the pressing surface has a peg-shaped and/or rod-shaped structure with pegs and/or rods protruding from the pressing surface. The disclosure also relates to a workpiece which comprises a structured surface. At least one region of the structured surface comprises crater-shaped recesses in the structured surface, in order to confer a relatively matte impression on this region.
MULTI-PURPOSE ACID-ETCHED METALLIC STAMPS AND DIES
A metallic stamp and die for the craft industry comprises a predetermined acid-etched design on a surface of a metallic plate. A first layer of a metallic paint is applied over the front and back surfaces of the metallic stamp and die. A second layer of a rubber paint is applied over the metallic paint. The metallic paint facilitates bonding of the rubber paint to the metallic plate and increases the life of the coating of the rubber paint. The rubber paint is configured to absorb and store an ink and facilitate transfer of the ink to one or more substrates, thus enabling stamping of the design on the substrate. The metallic die can be configured for a plurality of uses, such as embossing, cutting, heat-foiling, stamping, scoring, and inserting patterns or designs in a plurality of substrates.
Method for the production of panels from a board, press plate, method for the production of a board and board
Disclosed is a method for producing panels from a board which includes dissecting the board along predefined lines. The board includes a core material board and is laminated with a laminate material layer. The board is dissected along an impressed region running linear over the complete surface of the laminate material layer. Also disclosed are a press plate, a method for the production of a board having an impressed region, and a board for producing the panels.
DECORATIVE SHEET, DECORATIVE BOARD, METHOD FOR MANUFACTURING TRANSFER MASTER PLATE, AND METHOD FOR MANUFACTURING DECORATIVE SHEET
There are provided a decorative sheet having excellent fingerprint resistance of the surface of the decorative sheet, a decorative board, a method for manufacturing a transfer master plate, and a method for manufacturing a decorative sheet. The decorative sheet includes: a base material layer; a colored pattern layer provided on one surface of the base material layer; and a first surface protective layer provided on the surface on the side opposite to the base material layer of the colored pattern layer and having irregular shapes on the surface. The decorative sheet is formed using a transfer master plate which is a resin material having irregular shapes for master plate on the surface formed by irradiating the surface of an applied ionizing radiation curable resin with a first ionizing radiation having energy capable of cleaving a polymer chain of the ionizing radiation curable to shrink the surface of the ionizing radiation curable resin, forming the irregular shapes for master plate on the surface of the ionizing radiation curable resin, irradiating the shrunk ionizing radiation curable resin with a second ionizing radiation curing the ionizing radiation curable resin to cure the ionizing radiation curable resin.
FAST REPLICATION OF LASER MACHINED MICRON/SUB-MICRON SCALE PATTERNS ONTO SOFT-METAL SUBSTRATES VIA EMBOSSING
Systems and methods described for embossing micro-scale features are provided. On various substrates. Micro-scaled features can contain nanometer to micrometer structural features. Various embodiments may relate to methods and systems that may allow substrates, non-limiting examples of which may include metals such as silver, copper, tin, gold, or the like, to be embossed to diffract light into various colors that can be refracted at various perspective angles. High-quality grooves can be machined down to the sub-micron or nanometer regime to generate embossment moulds for fast, single-step, repeated (e.g. in the order of tens to thousands) replication of gratings on bulk metallic substrates using a same embossing die without significant loss of embossing quality.