The invention relates to a component having a plate-shaped or profile-shaped support and a decorative surface layer connected to the support, the surface layer being formed of thermally curable resin and comprising a three-dimensional surface structure that is produced by embossing and is irregular. According to the invention, in order to inexpensively obtain a decorative surface which has good wear resistance and largely prevents disturbing finger prints, the surface structure comprises regions that are alternately ordered and non-ordered and that are formed by a ribbed and/or grooved structure, ordered regions having parallel and/or quasi-parallel ribs and/or parallel and/or quasi-parallel grooves being interrupted by non-ordered regions or structural breaks, and the width of the respective rib or groove being in the range of from 0.5 μm to 100 μm. Furthermore, a method for manufacturing a component of this type using a corresponding embossing tool is disclosed and claimed.

A method for embossing a first grating in a planar material, by means of an embossing body and a counter embossing body, having each a hard surface, the first grating to be embossed comprising alternating substantially parallel and straight ridges and recesses, whereby the top surfaces of the ridges are intended to weaken a direct angular reflection of light by diffuse omnidirectional reflection, thereby producing a visible contrast between the ridges and the recesses. The method comprises on the embossing body providing a first plurality of obtuse pyramids intended to emboss the recesses of the first grating by exerting pressure on a first side of the planar material, the first plurality of obtuse pyramids forming first intermitted lines (row1, row2) corresponding to the intended recesses, and the pyramids in each subset corresponding to one of the first intermitted lines, being separated from each other by a determined distance that creates a gap in the line in such a manner that each gap from a line of pyramids may be connected to a corresponding gap from an adjacent line of pyramids by an imaginary line perpendicular to both of the adjacent lines; and roughening portions of the hard surface of the embossing body, the portions being located between adjacent lines of pyramids and intersecting at least one of the imaginary lines that connect one gap from one line to the corresponding gap from the adjacent line. On the counter embossing body, the method comprises providing a second plurality of obtuse pyramids intended to emboss the ridges of the first grating by exerting pressure on a second side of the planar material opposite to the first side, during embossing the obtuse summits of the pyramid pressing the planar material against a roughened portion of the hard surface of the embossing body, thereby satirizing the top surfaces of the ridges on the first side.

A pressing element for manufacturing laminate panels includes a metal plate with at least two sections that exhibit a surface structure suitable for forming a structure on one of the laminate panels, and having a first zone. The pressing element has separate markings for orienting the first zone, and/or in that the surface structure is obtained by way of etching, whereas the first zone is provided with a chamber by means of a milling operation, and/or in that the surface structure defines a lowest point and a highest point. The first zone includes a first chamber located at a depth below the highest point and at most 0.3 mm below the lowest point.

The disclosure relates to a pressing tool which has a structured pressing surface which is provided for producing, by pressing, a workpiece having a structured surface. At least one region of the pressing surface has a peg-shaped and/or rod-shaped structure with pegs and/or rods protruding from the pressing surface. The disclosure also relates to a workpiece which comprises a structured surface. At least one region of the structured surface comprises crater-shaped recesses in the structured surface, in order to confer a relatively matte impression on this region.

A method of folding plastic composition flooring, including but not limited to LVP, LVT, SPC or WPC, to form a desired shape, such as stair noses, baseboards, quarter rounds, T-moldings, endcaps, or the like. The method includes the steps of incorporating a thermal insulation layer between the plastic composite flooring and a heat generator, applying heat until reaching a heat transmission coefficient to allow the plastic composite flooring to become malleable, removing the heat, applying pressure to the heated section of the plastic composite flooring to form into a desired shape using a positive and negative embossing die mold on the top and bottom heated section of the plastic composite flooring, and removing the embossing die-molds once the plastic composite flooring has cooled down to its initial temperature.

A method of marking a fiber-based product includes providing a heat stamp apparatus including a heating element thermally coupled to a stamping block and a temperature sensor thermally coupled to the stamping block. The system further includes a platen bearing an embossed pattern. Marking is accomplished by heating the stamping element to a predetermined temperature via the heating element and information acquired from the temperature sensor, then bringing the embossed pattern in relation to the surface of the fiber-based product (e.g., via direct contact and compression or simply very close to the surface) to form at least one of a corresponding three-dimensional contour and charred surface region.

A clamping device has an actuator that moves linearly and is actuated by a drive. A pivoting clamping element is operatively connected, via a toggle lever mechanism, with the actuator. The toggle lever mechanism includes a drive-side adapter and a hand lever-side adapter. The drive side adapter and hand lever side adapter can be adjusted relative to one another to define an opening angle of the clamping element. One of the adapters has a profiled bar extending in a direction of actuation. The other adapter has an insertion region to accommodate the bar. A fixing element is provided in one of the adaptors to define the location of the adapters relative to one another. The fixing element can be clamped against the profiled bar and also against an insertion region.

The flat foil printing press comprises an evacuable back-pressure plate (9), with suction regions (15k) which run in the sheet running direction (X) and which are next to embossing regions (16k), in which foil webs (6k) run. The suction regions are subdivided into several suction segments (10i) which are successive in the sheet running direction, and are each connected to a vacuum source (14) by way of a vacuum feed line (12i) via a vacuum switching element (13i). With the running-out of an embossed sheet (5), firstly all suction segments (10i) covered by the sheet are evacuated, and subsequently the suction segments which are no longer covered by the sheet are successively disconnected from the vacuum source. This results in an error-free separation of foil webs and sheets, for a greater picture quality and machine output.

A method for manufacturing structured press elements comprises at least the following steps: the step of providing an element of metal; the step of providing a mask on a surface of the element for shielding portions of the surface; the step of treating non-shielded portions of the surface of the element; the step of removing the mask; wherein the method comprises at least a step in which the surface of the element is subjected to an ultrasonic treatment and/or that the step of providing the mask comprises at least a treatment with infrared radiation and/or that the step of chemically treating is performed with the surface directed downward.

A method for the rotary blind embossing of a substrate, a device for the rotary blind embossing of a substrate, a female die and/or a male die for use in a device, and to a method for producing a female die and/or a male die. The method for the rotary blind embossing of a substrate in a work station including an embossing roller and a counter-pressure roller includes the following steps: a) preparing the substrate; b) blind embossing the substrate by means of at least one female die provided on the embossing roller and at least one male die provided on the counter-pressure roller. The device for the rotary blind embossing of a substrate has a work station having an embossing roller and a counter-pressure roller, at least one female die being provided on the embossing roller and at least one male die being provided on the counter-pressure roller.