A spoke attachment assembly configured to couple a rim to the spokes of a spoked bicycle wheel. The spoke attachment assembly comprises a nipple having an enlarged head and a stem provided with a coupling portion for coupling with a spoke, at least one shaped washer associated with the nipple and configured to abut on one side with the enlarged head of the nipple and, on the opposite side, with the rim and holding means configured to hold said at least one shaped washer associated with the nipple. The invention also relates to a spoked bicycle wheel and to a process for manufacturing such a wheel.

A wheel having a longitudinal plane normal to an axis of rotation. The wheel has a rim with side surfaces on opposite sides of the longitudinal plane. A hub is concentrically disposed relative to the rim. Two unitary side elements are disposed on opposite sides of the longitudinal plane and are coupled to the rim and to end portions of the hub. Each of the unitary side elements has an annular sidewall, a flange portion, and a plurality of spokes that do not cross the longitudinal plane and that integrally interconnect the annular sidewall and the flange portion. An end portion of each spoke of the one side element is tied to the end portion of an aligned spoke of the other side element adjacent to the sidewall to restrict the tied end portions from moving away from each other.

A method for assembling an uncured spoke is provided. The method includes the assembly of a panel (14), a first foot (24), and a second foot (26) of the uncured spoke. The first foot (24) and the second foot (26) are complexed onto the panel (14), and the panel extends continuously from the first foot to the second foot.

A method for assembling an uncured spoke is provided. The method includes the assembly of a panel (14), a first foot (24), and a second foot (26) of the uncured spoke. The first foot (24) and the second foot (26) are complexed onto the panel (14), and the panel extends continuously from the first foot to the second foot.

This disclosure relates to a wheel component (1, 20) for a wheel of a vehicle, having a hub (2), which can be connected in a rotationally secure manner to a hub flange of the vehicle and which at least partially comprises a metal material, a rim (4, 21) for receiving a tire of the wheel, and spokes (7) which connect the hub (2) to the rim (4, 21). The wheel component includes at least one spoke (7) including a spoke portion (8, 24), which comprises an injection-molded thermoplastic material, and further including a spoke reinforcement element (9, 25) at least partially embedded into the spoke portion. The spoke reinforcement element at least partially comprises a fiber-reinforced plastic material.

A method of forming a non-pneumatic tire is provided that includes the steps of providing an outer shear band ring (12) that has an inner diameter. An intermediate section (14) is provided that has a supporting structure. An outer diameter (102) of the intermediate section (14) in the uncompressed state is greater than the inner diameter (70) of the outer shear band ring (12). The intermediate section is compressed from the uncompressed state to a compressed state, and is inserted inside of the outer shear band ring (12). Compression of the intermediate section is released when the intermediate section is inside of the outer shear band ring, and the intermediate section (14) moves from the compressed state to a state of interference fit with the outer shear band ring (12).

A method of forming a non-pneumatic tire is provided that includes the steps of providing an outer shear band ring (56) and an intermediate section (14) that has a supporting structure (16). The intermediate section (14) is collapsed from an uncollapsed state to a collapsed state. The intermediate section in the collapsed state is inserted inside of the outer shear band ring such that the outer shear band ring is located outward from the intermediate section in a radial direction of the tire. Compression of the intermediate section (14) is released when the intermediate section (14) is inside of the outer shear band ring (56) so that the intermediate section returns to the uncollapsed state from the collapsed state. In one embodiment, the compressing step of the intermediate section (14) is performed by a compression device (68) that has a plurality of gripping members.

The present disclosure provides a compound wheel assembling apparatus including a tensioning and fixing component and a locating ring; the tensioning and fixing component is arranged to extend into a center hole of a flange to tension and fix a flange; the tensioning and fixing component includes a base plate, a flange plate, springs, expanding petals and an expanding core; the locating ring is arranged around the base plate, and has a center axis overlapping a center axis of the base plate; the locating ring has a circle of circular-ring-shaped protrusion on its outer side.

A laced wheel manufactured from a one-piece casting, including both the hub portion and the rim portion. After casting and machining spoke interfaces, the hub and rim portions are separated and wire spokes are assembled.

A method and apparatus for forming a nonpneumatic tire is described. The method includes the steps of: mounting a rim on a spindle; providing a spoke structure having an inner diameter and an outer diameter, expanding the inner diameter and mounting the spoke structure over the rim; compressing the outer diameter of the spoke structure and then mounting a tread and shearband assembly over the outer diameter to form a nonpneumatic tire.