An air spring strut for a motor vehicle comprising an air spring with a shock damper for the spring-cushioning and damping of oscillations of a motor vehicle chassis, wherein the air spring comprises an air spring cover and a rolling piston, wherein a rolling bellows of elastomer material is clamped in an airtight manner between the air spring cover and the rolling piston, wherein the air spring cover comprises a damper bearing receptacle in which a damper bearing of the shock damper is arranged, and wherein the air spring cover comprises a clamping base to which a first end of the rolling bellows is attached, wherein at least the damper bearing receptacle of the air spring cover is produced from a plastic material.

An air suspension strut for a motor vehicle comprises an air spring having an air spring cover and a rolling piston. A shock damper is integrated with the air spring and has a damper tube and a piston rod receivable within the damper tube. A rolling bellows is secured between the spring cover and the rolling piston thereby delimiting a variable volume pressure chamber filled with compressed air. The rolling bellows rolls on the rolling piston with a rolling fold being formed. A damper bearing is accommodated in a bearing socket of the air spring cover and connected to the piston rod. The damper bearing comprises a supporting piece, an elastomer body, and a sleeve. A closure element inserted in the bearing socket above the damper bearing. An elastic element arranged between the sleeve and the closure element.

An air suspension strut for a motor vehicle comprises an air spring having an air spring cover and a rolling piston. A shock damper is integrated with the air spring and has a damper tube and a piston rod receivable within the damper tube. A rolling bellows is secured between the spring cover and the rolling piston thereby delimiting a variable volume pressure chamber filled with compressed air. The rolling bellows rolls on the rolling piston with a rolling fold being formed. A damper bearing is accommodated in a bearing socket of the air spring cover and connected to the piston rod. The damper bearing comprises a supporting piece, an elastomer body, and a sleeve. A closure element inserted in the bearing socket above the damper bearing. An elastic element arranged between the sleeve and the closure element.

An air spring assembly is disclosed. The air spring assembly includes an upper fork tube having a base lug on one end, a lower fork tube having an opening to receive the upper fork tube in a first axial end, and a fork tube gas seal to form a gas seal between the upper fork tube and the lower fork tube. A partial cartridge tube within a portion of the upper fork tube, the partial cartridge tube including a partial cartridge tube gas seal between an outer diameter (OD) of the partial cartridge tube and an inner diameter (ID) of the upper fork tube. An annular volume formed between the ID of the upper fork tube, the OD of the partial cartridge tube, the partial cartridge tube gas seal, and the base lug of the upper fork tube.

An air spring assembly is disclosed. The air spring assembly includes an upper fork tube having a base lug on one end, a lower fork tube having an opening to receive the upper fork tube in a first axial end, and a fork tube gas seal to form a gas seal between the upper fork tube and the lower fork tube. A partial cartridge tube within a portion of the upper fork tube, the partial cartridge tube including a partial cartridge tube gas seal between an outer diameter (OD) of the partial cartridge tube and an inner diameter (ID) of the upper fork tube. An annular volume formed between the ID of the upper fork tube, the OD of the partial cartridge tube, the partial cartridge tube gas seal, and the base lug of the upper fork tube.

Mounting assembly dimensioned for securement between a vehicle structure and a gas spring and damper assembly include a first end plate securable to the vehicle structure. A second end plate is attached in substantially fixed relation to the first end plate such that a mounting cavity is disposed therebetween. A connector housing is disposed within the mounting cavity and operatively connectable to the gas spring and damper assembly. A first bearing assembly is disposed between the connector housing and the first end plate and permits rotation of the connector housing relative to the first end plate while transferring forces acting longitudinally therebetween. A second bearing assembly is disposed between the connector housing and the second end plate and permits rotation of the connector housing relative to the second end plate while transferring forces acting longitudinally therebetween. Gas spring and damper assemblies are also included.

Mounting assembly dimensioned for securement between a vehicle structure and a gas spring and damper assembly include a first end plate securable to the vehicle structure. A second end plate is attached in substantially fixed relation to the first end plate such that a mounting cavity is disposed therebetween. A connector housing is disposed within the mounting cavity and operatively connectable to the gas spring and damper assembly. A first bearing assembly is disposed between the connector housing and the first end plate and permits rotation of the connector housing relative to the first end plate while transferring forces acting longitudinally therebetween. A second bearing assembly is disposed between the connector housing and the second end plate and permits rotation of the connector housing relative to the second end plate while transferring forces acting longitudinally therebetween. Gas spring and damper assemblies are also included.

An air spring assembly including sliding joint providing a gaiter sliding upward or downward as a vehicle displaces the air spring assembly. The air sprig assembly includes a damper, a piston connected to the damper, a gaiter surrounding the piston and a portion of the damper, and a dampening ring connected to the gaiter.

An air spring assembly including sliding joint providing a gaiter sliding upward or downward as a vehicle displaces the air spring assembly. The air sprig assembly includes a damper, a piston connected to the damper, a gaiter surrounding the piston and a portion of the damper, and a dampening ring connected to the gaiter.

A damper housing disposed on a center axis includes an extended mains section and a narrowed end section. The narrowed end section has a second predetermined wall thickness less than the first predetermined wall thickness of the extended main section. An intermediate conical section, connecting the narrowed end section and the extended main section, has an intermediate conical section wall thickness equal to the second predetermined wall thickness at an internal inclination angle relative to the center axis. A method for manufacturing the damper housing using a preformed tube, a first broaching die, a calibrating mandrel, and a swaging die is performed by compressing the preformed tube between the first broaching die and the narrowed head of the calibrating mandrel and compressing the preformed tube between the swaging die and the intermediary section of the calibrating mandrel to form the narrowed end section and the intermediate conical section, respectively.