A semi-rigid axle for a vehicle may include a torsion profile, which extends in a Y direction and is open downward in a Z direction; and two longitudinal control arms, which are connected to the semi-rigid axle and are each connected to the torsion profile by a gusset plate arrangement. Each gusset plate arrangement has a first gusset plate welded to one of the two longitudinal control arms and a second gusset plate arranged at least partially above the first gusset plate. First and second connecting sections of the first and second gusset plates are connected to one another and each of the first and second gusset plates. The first and second connecting sections may be welded to an inside of the torsion profile on both sides in an X direction.

The present invention provides a method for manufacturing a torsion beam, the method comprising: a planarization step, in which a protruding portion of an upper mold presses the opposite end portions in the width direction of the blank to be plastically deformed to be flat while the opposite end portions in the width direction of the blank are supported by a side cam to face each other; a welding and bonding step for bonding the planarized opposite end portions in the width direction of the blank via welding; and a quenching step for heating the welded and bonded blank within a range of 900 to 970° C. for a retaining time within a range of 1 to 20 minutes and for cooling down the blank in a treatment liquid including at least one of water and oil in a range of 20 to 90° C.

A torsion beam suspension includes two trailing arm portions, in which each of the trailing arm portions includes an elastic supporting portion and an extending portion, and the extending portion extends from the elastic supporting portion toward an inner side of a vehicle body in a width direction, and a torsion beam fixed to the extending portion of each of the trailing arm portions.

A torsion beam of a coupled torsion beam axle may include an external beam having a first cross-section in which an external protrusion of a middle end portion of the external beam is formed to protrude toward upward in a longitudinal direction of the external beam, and external skirt portions are vertically extended along the longitudinal direction at both end portions of the external protrusion; and an internal beam having a second cross-section in which an internal protrusion of a middle end portion in the internal beam is inserted into the external beam to face the external protrusion of the external beam, and internal skirt portions are extended in a vertical direction at both end portions of the internal protrusion, and each external surface of the internal skirt portions and each internal surface of the external skirt portions are surface-bonded in a mutually matched state. A gap is formed between an external surface of the internal protrusion and an internal surface of the external protrusion to form a closed cross-section.

A torsion beam of a coupled torsion beam axle may include an external beam having a first cross-section in which an external protrusion of a middle end portion of the external beam is formed to protrude toward upward in a longitudinal direction of the external beam, and external skirt portions are vertically extended along the longitudinal direction at both end portions of the external protrusion; and an internal beam having a second cross-section in which an internal protrusion of a middle end portion in the internal beam is inserted into the external beam to face the external protrusion of the external beam, and internal skirt portions are extended in a vertical direction at both end portions of the internal protrusion, and each external surface of the internal skirt portions and each internal surface of the external skirt portions are surface-bonded in a mutually matched state. A gap is formed between an external surface of the internal protrusion and an internal surface of the external protrusion to form a closed cross-section.

A coupled torsion beam axle apparatus of a vehicle includes: a left torsion bar and a right torsion bar arranged in an internal space of the torsion beam so to be separated from each other in a horizontal direction of a torsion beam. Torsion stiffness of the torsion beam is tuned by replacing the left torsion bar and the right torsion bar, and particularly, warping stiffness is tuned by changing a position where the left torsion bar is coupled to the torsion beam and a position where the right torsion bar is coupled to the torsion beam.

A die 20 used to form a metal tube into a tubular twist beam part 22 having a U-shaped torsion section 66 is provided. The die 20 includes a punch 44 and side form blocks 34 which simultaneously engage a metal tube and form the metal tube into the tubular twist beam part 22. The form blocks 34 have a curved profile which depends on the desired profile of the tubular twist beam part 22 to be formed. The die 20 includes horizontal spacer blocks 38 and vertical spacer blocks 32 restricting movement of the punch 44 and form blocks 34. The spacer blocks 32, 38 can have various different dimensions and can be easily removed and replaced to adjust the closing position of the die 20 and thus form multiple tubular twist beam parts 22 each having a different dimension and different roll rate.

A coupled torsion beam axle apparatus of a vehicle includes: a left torsion bar and a right torsion bar arranged in an internal space of the torsion beam so to be separated from each other in a horizontal direction of a torsion beam. Torsion stiffness of the torsion beam is tuned by replacing the left torsion bar and the right torsion bar, and particularly, warping stiffness is tuned by changing a position where the left torsion bar is coupled to the torsion beam and a position where the right torsion bar is coupled to the torsion beam.

A motor vehicle includes a bodywork structural element and a running gear, such as a vehicle back end, that includes at least one arm. The at least one arm includes a top attachment end that is received in a sheet metal clevis supported on a bottom surface of a floor of the bodywork structural element. The attachment end includes at least one transverse tubular sleeve that is received with reduced play between two parallel flanks of the clevis, and an attachment screw capable of passing through two coaxial bores of both flanks and the transverse tubular sleeve to enable attachment of the attachment end into the clevis. The clevis guides the attachment end into a position for aligning the bores of the flanks and the sleeve.

A tubular type torsion beam is manufactured by bending and welding and coupling a plate material. The plate material has a plurality of protrusions disposed on a plurality of side surfaces in a width direction of the vehicle. The torsion beam is manufactured by molding the plate material in a pipe shape by bending the plate material in the width direction and molding the plate material to dispose the plurality of protrusions to contact each other to form a gap between the plurality of side surfaces of the plate material and then welding and coupling the plurality of side surfaces of the plate material.