Disclosed herein is a manufacturing method of a spring pad interposed among a spring used in an automobile suspension system and an upper sheet and a lower sheet for supporting the spring, wherein the spring pad includes an insulator getting in contact with the spring to absorb shock and forming a body of the spring pad, and is manufactured through foam injection molding of the insulator to be lightweight.

There is provided a method of manufacturing a suspension arm for a vehicle. The method includes a preform forming operation of forming a preform as a preliminary molding object for forming the suspension arm for a vehicle; and a main-molding-object forming operation of hot-pressing the preform to form a main molding object for forming the suspension arm for a vehicle. The preform formed in the preform forming operation may be formed in a shape corresponding to a shape of the main molding object, and may be formed in a shape offset inward from an outer shape of the main molding object by a predetermined dimension.

Gas spring end members include an end member wall with a longitudinal axis. End member wall includes an end wall portion and an outer wall portion. Outer wall portion extends peripherally about axis and is dimensioned to receivingly engage a flexible spring member. Rib wall portions are spaced around axis with each of rib wall portions projecting axially from end wall portion toward a rib end surface portion. Rib wall portions also include a rib edge surface portion spaced inward from an inner side surface portion of outer peripheral wall portion such that a gap is formed therebetween. Gas spring assemblies including one or more of such end members, and suspension systems including one or more of such gas spring assemblies are also included.

A spring guide includes: a main body portion of which a coil spring is placed on a vehicle side, the main body portion being formed of a resin material; and a covering portion that covers an anti-spring side of the main body portion opposite to the coil spring. The covering portion is formed of a material having a physical property different from that of the resin material forming the main body portion.

A lightweight suspension upright or knuckle for a vehicle including a bearing connection interface arranged coaxial with the rolling bearing and including a first sleeve element and a second sleeve element arranged radially outside the first sleeve element and including a BMC/LFT/DLFT annular body that is sandwiched between a first and second shell elements, which are coupled together in a radially superimposed manner and which are preferably obtained in a semi-cured state as self-supporting elements, to be chemically and mechanically bonded together and with the BMC/LFT/DLFT annular body in a later stage during a step of forming a core (11) to fill either completely or partially an empty space (12) delimited between the first and second shell elements (8,9).

The invention relates to a running gear structure (4) for a commercial vehicle. The running gear structure comprises a lower transverse strut (8) and an upper transverse strut (9). The lower transverse strut (8) and said upper transverse strut (9) are fixedly connected to each other. The upper transverse strut (9) comprising two recesses (12, 13) which limit a space (14) located above the lower transverse strut (8). The space (14) is open at least in upper direction and dimensioned for accommodating a suspension spring (6). Preferably, an axle body and longitudinal swinging arms (22, 23) of the running gear structure (4) have a skeletal design with a plurality of struts (5). It is possible that the running gear structure (4) is L-shaped in a side view. Here, one leg of the L is formed by a horizontal structure part forming the longitudinal swinging arms (22, 23) whereas the other leg of the L is formed by a vertical structure part forming the axle body.

A structural component for a motor vehicle, with a component body (2) made from a sheet, which includes at least one shell-shaped body portion (3) formed from the sheet and at least one receiving bush (6) formed from the sheet that extends along its circumference between first and second circumferential ends (4, 5), which at the first circumferential end (4) merges into the shell-shaped body portion (3) and at the second circumferential end (5) merges into a strengthening strip (7) formed from the sheet and attached to the shell-shaped body portion (3). The strengthening strip (7) completes the shell-shaped body portion (3) to form an at least partially closed hollow section (8).

The present disclosure provides a hybrid suspension arm for a vehicle, having excellent durability. A hybrid suspension arm for a vehicle according to one embodiment of the present disclosure comprises: a suspension arm body which is made of metal material and comprises a top plate part and two sidewall parts extending downward from the top plate part to be open downward; and an insert molding which is made of plastic material and is formed by being insert-molded in the suspension arm body, wherein a thickness of at least a portion in the portion of the insert molding that comes in contact with the top plate part and the sidewall parts is in the range of 2 mm to 3 mm.

A vehicle component (1, 17, 31, 46, 55, 62) for a motor vehicle, with a structural component (7, 16, 30) and with a casing (2, 18, 32, 38, 56, 57, 79). The structural component (7, 16, 30) is at least partially or completely overmolded and/or embedded by casting in order to form the casing (2, 18, 32, 38, 56, 57, 79). To avoid any interruption of the casing (2, 18, 32, 38, 56, 57, 79) and/or interruption of corrosion protection in the area of the holding point (8), a holding point covering (12, 15, 39, 36, 45, 54, 61) is arranged at a holding point (8) for holding the structural component (7, 16, 30) in an injection-molding die and/or a casting mold.

The invention relates to a spring arm device (1) for a motor vehicle, comprising two flanges (2) arranged at a distance from each other and which are made of a first fiber composite material (4) having fibers (6) each oriented in a longitudinal direction (5) of the flanges (2). The spring arm device (1) also comprises a web (3) which connects the flanges (2) and is made of a second fiber composite material (7) having the fibers (8) oriented at positive angles to the longitudinal directions (5) of the flanges (2). The spring arm device (1) can be fastened in end regions (15) opposite to each other to vehicle parts as part of a wheel suspension. The end regions (15) comprise end segments (14) of the two flanges (2) associated with each other and each comprise an end segment (9) of the web (3) that connects the end segments (14) of the flanges (2). Respective forces applied to the spring arm device (1) in the longitudinal direction (5) by means of the end regions (15) can be transmitted by means of the flanges (2). By means of a spring force, the flanges (2) counteract deformation of the spring arm device (1) caused by forces acting in a normal direction (16) of the web (3). Forces acting on the spring arm device (1) in a transverse direction (13) are transmitted from the web (3) to the end regions (15).