A method for manufacturing a hollow spring member having a hollow steel spring rod having terminal sealed portions at both ends thereof. Each terminal sealed portion has a rotationally symmetric shape in which an axis passing through a center of the spring rod is an axis of symmetry. Each terminal sealed portion has an end wall portion including an end face; an arc-shaped smoothly curved surface between an outer peripheral surface of the spring rod and the end face, and a hermetically closed distal-end-center closure portion on the axis passing through the center of the spring rod. The method includes forming each of the end portions of the spring rod by forming a chamfered portion on an inner or outer peripheral side of the end portion of a hollow wire, the end portion having an opening portion at a distal end, heating the end portion of the hollow wire having the chamfered portion, and spinning the heated end portion to be gathered toward the axis from the outer peripheral side by a jig. The end wall portion, which includes the distal-end-center closure portion, is formed by the distal end of the end portion being joined together on the axis.

A suspension arm includes a ball stud including a spherical ball; a bearing in which the ball is accommodated; a housing having an inner peripheral portion, an outer peripheral portion, and a lower end portion that connects a lower end of the inner peripheral portion and a lower end of the outer peripheral portion, and configured to accommodate the ball and the bearing in a state in which the ball and the bearing are spaced apart from the inner peripheral portion; an arm body coupled to a portion of the outer peripheral portion of the housing; and an insert molding part formed on an outer peripheral portion of the bearing, the inner peripheral portion of the housing, and the lower end portion of the housing to couple the bearing with the housing. A convex-concave portion is formed on the inner peripheral portion of the housing along a circumferential direction.

There is provided a suspension arm for a vehicle used in a suspension device of a vehicle. The suspension arm may include: a body portion constituting a basic body of the suspension arm; and a plurality of mounting portions configured to connect the suspension arm to a wheel-side member or a vehicle-body-side member. At least one of the plurality of mounting portions may be configured to include a bushing coupling portion and a fastening portion formed to extend from the bushing coupling portion to one side, such that the fastening portion may be coupled to a coupling portion provided on one side of the body portion in surface-contact with state.

A traverse strut for use in a twist beam axle assembly is provided. The traverse strut extends along a length and presents a central section; a pair of end sections; and a pair of intermediate sections between the central section and the respective end sections. At least a portion of the central section has a first wall thickness, at least a portion of each end section has a second wall thickness that is greater than the first wall thickness and at least a portion of each intermediate section has a third wall thickness that is greater than the second wall thickness. Additionally, at least two of the central, intermediate and end sections is work hardened. The transverse strut has improved performance and lower weight as compared to other known transverse struts.

There is provided an end plate that includes a through hole that causes an outer wall portion and an inner wall portion to communicate with each other, into which an intruding portion provided in a wheel-side member can intrude, a first press-formed portion formed by depressing in a peripheral edge of the through hole in the inner wall portion. The end plate includes a second press-formed portion arranged in a part of a peripheral edge on the side of a peripheral end of the inner wall portion, which is a remnant of a portion where the first press-formed portion is arranged in the inner wall portion, and formed therein with a protruding portion by protruding a part of the peripheral edge, and a screw hole formed by penetrating through the protruding portion in the second press-formed portion between the outer wall portion and the inner wall portion.

A dust cover is configured to cover an outer side of a damper extending in a predetermined direction. The dust cover includes bellows portions and a flange portion. The bellows portions are inclined alternately toward a radially outer side and a radially inner side in an axial direction. The flange portion extends radially outward from a cylindrical portion of the dust cover. The flange portion protrudes radially outward from the cylindrical portion of the dust cover by a dimension larger than a height dimension in a radial direction between a radially inner end and a radially outer end of each of the bellows portions. A thickness of the flange portion is larger than a thickness of the radially outer end of each of the bellows portions.

A method for manufacturing a hollow spring member having a hollow steel spring rod having terminal sealed portions at both ends thereof. Each terminal sealed portion has a rotationally symmetric shape in which an axis passing through a center of the spring rod is an axis of symmetry. Each terminal sealed portion has an end wall portion including an end face; an arc-shaped smoothly curved surface between an outer peripheral surface of the spring rod and the end face, and a hermetically closed distal-end-center closure portion on the axis passing through the center of the spring rod. The method includes forming each of the end portions of the spring rod by forming a chamfered portion on an inner or outer peripheral side of the end portion of a hollow wire, the end portion having an opening portion at a distal end, heating the end portion of the hollow wire having the chamfered portion, and spinning the heated end portion to be gathered toward the axis from the outer peripheral side by a jig. The end wall portion, which includes the distal-end-center closure portion, is formed by the distal end of the end portion being joined together on the axis.

A method includes, providing a tubular member (10) used for a hollow spring, and applying the compressive residual stress to at least a portion of an inner surface of the steel tube by applying the compressive force to at least a portion of an outer surface of the tubular member (10) from a circumferential direction, and a fatigue life of the tubular member (10) is prolonged by applying the compressive residual stress to the inner surface of the tubular member (10). Applying the force to the outer surface of the tubular member (10) includes pressing the tubular member (10) with a die (1). The die (1) has a pressing surface (1a) shaped such that the compressive force can be applied to at least the portion of the outer surface of the tubular member (10) from the circumferential direction.

A method for manufacturing a connection and/or transmission mechanical part disposed between two structures, which consists in carrying out the following successive operations: making a rigid framework, through operations of shaping at least one rod or the like, in order to replicate the volume shapes of the part and create, at determined locations, segments with shapes suited to optimise the strength and the rigidity of the part, incorporating into the framework at least one element suited to make an interface of the part with either one of the structures, moulding a plastic matrix around the framework.

An illustrative example composite leaf spring includes first and second bushing tubes near longitudinal ends. A ribbon of base material is wrapped at least partially around the first and second bushing tubes. The base material has a width that defines a width of the leaf spring. First portions of the base material are near the longitudinal ends and a second portion is between the first portions. The second portion is thicker than the first portions. A plurality of layers of a ribbon of tension material are wrapped around the base material. The tension material defines an outermost layer of the leaf spring. The tension material has warp strands in a longitudinal direction between the first and second longitudinal ends of the leaf spring and weft strands transverse to the warp strands. The warp strands establish a majority of a composition of the tension material.