An electrical system can include a rechargeable energy storage system (RESS) and a power inverter connected to the RESS. The power inverter can be configured to provide electrical power to a traction motor. The electrical system includes a plurality of machine windings connected between a plurality of first switches and the traction motor. Each switch of the plurality of first switches is configured to transition between a closed state to allow current flow between the power inverter and the traction motor. The electrical system includes a plurality of inductor windings connected between a plurality of second switches and an off-board power source. Each switch of the plurality of second switches is configured to transition between a closed state to allow current flow between the off-board power source and the power inverter to charge the RESS.

An innovative power electronic control system suitable for various applications, such as for electric vehicles is provided. The system, in some embodiments, is configured for the purposes of on-board AC fast charging (e.g., single phase or multi-phase) when an object is not in use (e.g., a vehicle is stationary) and use as a drive (e.g., for a vehicle, an EV drivetrain) when in motion. The innovative power electronic control system enables, among others, the ability to obtain fast-charging from existing grid infrastructure.

A system for providing both driving and charging functionality by using a plurality of traction inverters and a plurality of energy storage devices coupled to one another across the electric motor; an AC/DC converter front-end circuit interfacing the first/second traction inverters and the power source; a controller circuit configured to control operating characteristics of the AC/DC converter front-end circuit, wherein the first/second traction inverters are provided gating signals to one or more switching gates of the first/second traction inverters to shape power characteristics of power delivered to the first/second energy storage devices, from the power source.

Methods and systems are provided for controlling a high power output direct current to alternating current converter for a vehicle. In one example, a method may include at a vehicle-on event, automatically operating the converter in a first power output mode, and transitioning to a different mode of operation in response to a transition request being received at a controller of the vehicle. In this way, the different mode of operation may be subject to confirmation via an operator of the vehicle, which may improve operational performance of the direct current to alternating current converter.

Methods and systems are provided for controlling a high power output direct current to alternating current converter for a vehicle. In one example, a method may include at a vehicle-on event, automatically operating the converter in a first power output mode, and transitioning to a different mode of operation in response to a transition request being received at a controller of the vehicle. In this way, the different mode of operation may be subject to confirmation via an operator of the vehicle, which may improve operational performance of the direct current to alternating current converter.

A propulsion system includes plural inverters configured to be onboard a vehicle and to convert direct current into an alternating current, and plural motors configured to receive the alternating current from the inverters. The motors also are configured to be operably coupled with axles of the vehicle to rotate the axles. The inverters are configured to be coupled with and control the motors that rotate non-neighboring axles of the axles in the vehicle.

An inductor for a boost converter in a hybrid vehicle includes a core, a coil winding, and an end cap. The coil winding is disposed about the core. The end cap is disposed over a first end of the inductor, overhangs the coil winding, defines a channel that is configured to receive fluid from a pump, defines at least one nozzle that is configured to direct fluid from an overhanging portion of the end cap and onto the coil, and defines a fluid reservoir that is in fluid communication with the channel and the at least one nozzle.

A regeneration control apparatus which controls a regenerative braking force of an electric motor for driving an electric motor vehicle includes: a regeneration operation unit operated by a driver to select magnitude of the regenerative braking force stepwise from selection stages; a default operation unit operated by the driver to change the magnitude of the regenerative braking force to one of the selection stages which has been set as a default stage; a detection unit detecting an operation state on the regeneration operation unit during a learning period; and a default stage changing unit, when one of the selection stages whose selection frequency is highest during the learning period is different from one of the selection stages which has been currently set as the default stage, changing the default stage to another selection stage.

A vehicle brake control system includes an inverter configured to convert direct current (DC) into an alternating current (AC) for a motor of a vehicle. The inverter includes switches configured to convert the DC to the AC, as well as a resistor and a bypass switch disposed in series with each other. A controller is communicatively coupled with the inverter switches and the bypass switch. The controller opens the bypass switch so that the DC is conducted through and converted into the AC for the motor during a motoring mode. The controller closes the bypass switch so that regenerated current from the motor is conducted through the resistor of the inverter for partial dissipation of the regenerated current during a dynamic braking mode.

A software-defined powertrain transmits commands to at least 4 distributed polyphase motor controllers. A single vehicle control unit transforms operator control indicia into a plurality of individual commands, and securely transmits said commands to each one of a plurality of independent motor controllers mechanically coupled to a single wheel by a polyphase electric motor. The motor controllers are DC to variable AC electrical converters which each receives phase and magnitude requirements. A mixed criticality operating system provides an encrypted application-programming interface to operate functions such as torque vectoring, cooling, braking, and battery management. The OS provides an isolated trust zone to each of a plurality of cores for authentication and validation.