B60Y2400/42

ELECTRIC DRIVE AXLE SYSTEM WITH A SELF-INDEXING CLUTCH AND METHOD FOR OPERATION OF SAID CLUTCH
20230003266 · 2023-01-05 ·

Methods and systems for a clutch assembly in an electric drive axle of a vehicle are provided. In one example, a clutch assembly in a gear train is provided that includes a locking clutch. The locking clutch includes a gear including a plurality of teeth having at least one tooth with a tapered end, an indexing shaft rotationally connected to an output shaft, a shift collar mounted on the indexing shaft, configured to translate on the indexing shaft into an engaged and disengaged configuration, and including a plurality of teeth on a face, where at least one tooth in the plurality of teeth in the shift collar includes a tapered end, and an indexing mechanism coupled to the shift collar and the indexing shaft and configured to accommodate for indexing between the indexing shaft and the shift collar during shift collar engagement.

PUMP SYSTEM WITH CLUTCHES
20230029138 · 2023-01-26 ·

A pump system for a motor vehicle having a first pump and a second pump which can be driven by an electric motor and/or an internal combustion engine, wherein the first pump and the second pump can be coupled by a clutch. A method of operating a pump system in a motor vehicle includes driving a first pump and a second pump by an electric motor and/or an internal combustion engine by coupling the first pump and a second pump.

DISCONNECTOR ASSEMBLY FOR WHEEL HUB TRANSMISSION
20230015494 · 2023-01-19 ·

A disconnector assembly for a wheel hub transmission where the wheel hub transmission may have an input shaft that receives an input torque from a drive unit. The disconnector assembly may have a first coupling portion driven by the input shaft, and a connector having a second coupling portion and being axially displaceable between a first axial position and a second axial position. Each of the first and second coupling portions may have at least two engagement sections and at least one disengagement section positioned between the engagement sections. The engagement sections of the first and second coupling portions may engage each other when the connector assumes the first axial position. When the connector assumes the second axial position, at least one engagement section of the first and second coupling portion may be received in the disengagement section of the respective other of the first and second coupling portion.

Hybrid module and drive assembly for a motor vehicle

A hybrid module for a motor vehicle for coupling an internal combustion engine includes a disconnect clutch, an electrical machine, a clutch, a dry space and a wet space, and a seal. The disconnect clutch is for transmitting a first torque from the internal combustion engine to the hybrid module, and disconnecting the hybrid module from the internal combustion engine. The electrical machine is for generating a drive torque and includes a rotor. The clutch is for transmitting a second torque from the electrical machine or the disconnect clutch to a drivetrain. The seal is for sealing off the dry space with respect to the wet space. A one of the disconnect clutch or the clutch is a dry clutch in the dry space and the other of the disconnect clutch or the clutch is a wet clutch in the wet space.

Power transmission device for hybrid vehicle

A power transmission device for a hybrid vehicle may include: a cover part mounted on a vehicle body; two motor parts embedded in the cover part; two rotor parts mounted on the respective motor parts and rotated; a torsion damper part coupled to any one of the rotor parts, and connected to an engine part; a transfer part rotatably connected to the torsion damper part; a clutch part configured to selectively connect the other one of the rotor parts to the transfer part; and an output part connected to the clutch part, and configured to discharge power to a transmission.

Hybrid module with bearing support

A hybrid module includes a housing with a bulkhead wall, a K0 shaft, a rotor assembly, a rotor carrier and a first bearing. The K0 shaft is arranged for driving connection with a crankshaft. The rotor assembly has an electric motor rotor and a thrust surface for a K0 clutch. The K0 clutch is arranged to drivingly connect the rotor assembly to the K0 shaft. The rotor carrier is fixed to the rotor assembly and the first bearing is arranged to rotationally separate the bulkhead wall and the rotor carrier. In an example embodiment, the first bearing is a deep groove ball bearing. In an example embodiment, the hybrid module includes a seal installed in the bulkhead wall and contacting the K0 shaft. In an example embodiment, the hybrid module includes a bushing installed on the K0 shaft and arranged for contacting an inner bore of the crankshaft.

Electric drive axle system with a self-indexing clutch and method for operation of said clutch

Methods and systems for a clutch assembly in an electric drive axle of a vehicle are provided. In one example, a clutch assembly in a gear train is provided that includes a locking clutch. The locking clutch includes a gear including a plurality of teeth having at least one tooth with a tapered end, an indexing shaft rotationally connected to an output shaft, a shift collar mounted on the indexing shaft, configured to translate on the indexing shaft into an engaged and disengaged configuration, and including a plurality of teeth on a face, where at least one tooth in the plurality of teeth in the shift collar includes a tapered end, and an indexing mechanism coupled to the shift collar and the indexing shaft and configured to accommodate for indexing between the indexing shaft and the shift collar during shift collar engagement.

METHOD FOR OPERATING A MOTOR VEHICLE COMPRISING AN ALL-WHEEL DRIVE THAT CAN BE ENABLED AND DISABLED BY DETERMINING AN ANGULAR ACCELERATION OF COMPONENTS, WHICH ARE UNCOUPLED WHEN THE ALL-WHEEL DRIVE IS DISABLED

A method for operating a motor vehicle including an all-wheel drive that can be enabled and disabled, and a drive train including two clutches actuated by a control unit for enabling and disabling the all-wheel drive, and components rotating between the two clutches, which components are driven when the all-wheel drive is enabled and are uncoupled from the remaining drive train when the all-wheel drive is disabled. In order to allow early detection of defects and, in particular, bearing defects of the rotating components, and to determine the applied drag torque even without knowing the oil temperature, in one embodiment, when the all-wheel drive is disabled, the rotational speed (n) of at least one of the uncoupled components is measured in a time interval, and an angular acceleration of the uncoupled components is determined therefrom.

TRANSMISSION FOR VEHICLE
20170291484 · 2017-10-12 ·

A transmission for a vehicle includes a first input shaft installed to receive power from an engine, a second input shaft concentrically disposed with the first input shaft and installed to receive power from a motor, an output shaft disposed in parallel with the first input shaft and the second input shaft, a first synchronizer provided at the first input shaft to selectively connect the first input shaft and the second input shaft, a first stage driving gear and a second stage driving gear provided at the second input shaft, a first stage driven gear and a second stage driven gear disposed at the output shaft to be freely rotated and meshed with the first stage driving gear and the second stage driving gear, respectively, to form a first stage shift ratio and a second stage shift ratio, and a second synchronizer installed to selectively connect any one of the first stage driven gear and the second stage driven gear with the output shaft.

ENGINE STARTING CONTROL SYSTEM FOR HYBRID VEHICLE

An engine starting control system for hybrid vehicles is provided to prevent a temporal drop in drive force when starting an engine. The control system maintains an operating mode of a switching mechanism when starting the engine by the first motor, in a case that the vehicle is propelled in the forward direction by the first motor and that the switching mechanism is in a second mode, or in a case that the vehicle is propelled in the reverse direction by the first motor and that the switching mechanism is in the first mode. Thereafter, the control system increases a rotational speed of the engine to a self-sustaining speed, switches the operating mode of the switching mechanism, and increases torque of the engine.