An example system for inspecting railcar axles includes a flash source, an infrared camera, and a trigger sensor. The flash source is configured to apply a thermal pulse toward a surface of a railcar axle of a railcar wheelset, while the railcar wheelset is on a track. The infrared camera is configured to capture infrared data indicative of a thermal response of the surface of the railcar axle to the thermal pulse. The trigger sensor is configured to trigger the flash source to apply the thermal pulse based on a position of the railcar wheelset on the track. The example system can also include a processor configured to determine whether the captured infrared data is indicative of a crack on the surface of the railcar axle, and a vision camera configured to capture an image of the surface of the railcar axle.

An example system for inspecting railcar axles includes a flash source, an infrared camera, and a trigger sensor. The flash source is configured to apply a thermal pulse toward a surface of a railcar axle of a railcar wheelset, while the railcar wheelset is on a track. The infrared camera is configured to capture infrared data indicative of a thermal response of the surface of the railcar axle to the thermal pulse. The trigger sensor is configured to trigger the flash source to apply the thermal pulse based on a position of the railcar wheelset on the track. The example system can also include a processor configured to determine whether the captured infrared data is indicative of a crack on the surface of the railcar axle, and a vision camera configured to capture an image of the surface of the railcar axle.

An example system for inspecting railcar axles includes a flash source, an infrared camera, and a trigger sensor. The flash source is configured to apply a thermal pulse toward a surface of a railcar axle of a railcar wheelset, while the railcar wheelset is on a track. The infrared camera is configured to capture infrared data indicative of a thermal response of the surface of the railcar axle to the thermal pulse. The trigger sensor is configured to trigger the flash source to apply the thermal pulse based on a position of the railcar wheelset on the track. The example system can also include a processor configured to determine whether the captured infrared data is indicative of a crack on the surface of the railcar axle, and a vision camera configured to capture an image of the surface of the railcar axle.

An example system for inspecting railcar axles includes a flash source, an infrared camera, and a trigger sensor. The flash source is configured to apply a thermal pulse toward a surface of a railcar axle of a railcar wheelset, while the railcar wheelset is on a track. The infrared camera is configured to capture infrared data indicative of a thermal response of the surface of the railcar axle to the thermal pulse. The trigger sensor is configured to trigger the flash source to apply the thermal pulse based on a position of the railcar wheelset on the track. The example system can also include a processor configured to determine whether the captured infrared data is indicative of a crack on the surface of the railcar axle, and a vision camera configured to capture an image of the surface of the railcar axle.

An on-board monitoring system for bogies or railroad trucks monitors components over time. The system is modular comprising a first modular device for mounting on the vehicle next to a component to be monitored and passing data on to one or more further modular devices. Focussed data acquisition and ongoing monitoring of a component becomes possible. Data transmission and analysis is also considered.

An on-board monitoring system for bogies or railroad trucks monitors components over time. The system is modular comprising a first modular device for mounting on the vehicle next to a component to be monitored and passing data on to one or more further modular devices. Focussed data acquisition and ongoing monitoring of a component becomes possible. Data transmission and analysis is also considered.

Embodiments of an integrated rail efficiency and safety support system and method are shown comprising a server operable to receive a plurality of sets of collected information, each of the sets of collected information comprising a consist physical location and weather conditions and rail temperatures in an area of the respective consist and to process a predictive rail temperature algorithm for predicting a rail temperature and/or a trend in rail temperature for a selected section of track; and wherein the predictive rail temperature algorithm factors the information provided to it and provides a predicted rail temperature and/or trend in rail temperature for the selected section of track.

A high speed thermal imaging system includes a thermal imaging camera, the camera including a lens. The housing further includes a front portion and rear portion. The camera and lens are disposed in the housing, which further includes an opening on the front portion. The lens has a field of view through the opening. A rotating shutter disposed in the housing. The rotating shutter may be located between the opening and the optical path of the thermal sensor. The housing may be disposed near a rail track. The lens has a field of view for an object or objects of interest, such as a high speed passing train that includes bearings and brakes of railcar vehicles, (i.e. locomotives, railcars, etc.). The camera may be operable to capture thermal images of the passing rail vehicle wheels including the bearing and brake areas.

A high speed thermal imaging system includes a thermal imaging camera, the camera including a lens. The housing further includes a front portion and rear portion. The camera and lens are disposed in the housing, which further includes an opening on the front portion. The lens has a field of view through the opening. A rotating shutter disposed in the housing. The rotating shutter may be located between the opening and the optical path of the thermal sensor. The housing may be disposed near a rail track. The lens has a field of view for an object or objects of interest, such as a high speed passing train that includes bearings and brakes of railcar vehicles, (i.e. locomotives, railcars, etc.). The camera may be operable to capture thermal images of the passing rail vehicle wheels including the bearing and brake areas.

An improved system for evaluating one or more components of a vehicle is provided. The system includes a set of imaging devices configured to acquire image data based on infrared emissions of at least one vehicle component of the vehicle as it moves through a field of view of at least one of the set of imaging devices. An imaging device in the set of imaging devices can include a linear array of photoconductor infrared detectors and a thermoelectric cooler for maintaining an operating temperature of the linear array of detectors at a target operating temperature. The infrared emissions can be within at least one of: the mid-wavelength infrared (MWIR) radiation spectrum or the long wavelength infrared (LWIR) radiation spectrum.