A method for producing an aircraft fuselage for simplifying and accelerating the production of the aircraft fuselage. The method includes providing a fuselage structure which surrounds an interior space and has an inner side facing the interior space, providing an insulating panel for insulating the fuselage structure, wherein the insulating panel has an inner surface and an outer surface, providing a film which is provided with electric strip conductors, fastening the film to the inner surface of the insulating panel, and attaching the insulating panel to the inner side of the fuselage structure.

A method of assembling a structure in aircraft or spacecraft production wherein two components to be joined together at a joint are provided, each component comprising a joining region. Sealant is applied to one of the component joining regions. An arrangement is formed by positioning the components relative to each other, whereby an uncured layer of the sealant is formed between associated joining regions. The associated joining regions are clamped against each other using a clamping device, and a clamped state is maintained until the layer of sealant has cured to a pre-defined degree, the clamping device being installable on and transportable along with the arrangement. After the layer of sealant has cured to the pre-defined degree, drilling at a plurality of fastening positions is performed to obtain a hole of final dimension at each fastening position, and installation of a final fastener at each fastening position is performed.

An assembly-ready joint for an aircraft assembly is disclosed. The joint includes a first joint part having a spigot. The joint also has a second joint part with a housing. A floating socket is in an interior of the housing. The second joint part receives the spigot in the floating socket. The joint is arranged to receive a curable medium, such as curable resin, in the interior to contract between the housing and the floating socket.

Embodiments are directed to an aircraft fuselage comprises two keel beams and two roof beams. Each keel beam is formed as a single component having no joints. Each keel beam comprises a first portion that is configured to define a floor of an aircraft and a second portion that is configured to define a tail section of an aircraft. The second portion is positioned at an angle relative to the first portion. Each roof beam is coupled to the second portion of a corresponding keel beam at a point remote from the first portion. Each roof beam and a corresponding keel beam are positioned along a single butt line relative to an aircraft fuselage centerline. Frame members are coupled to both keel beams and both roof beams.

A pressure deck assembly for a fuselage includes a longitudinal beam extending a length along a roll axis of the fuselage. The longitudinal beam includes a central member and opposing first and second flanges extending from the central member. The first flange includes a first upper side and a first lower side. The second flange includes a second upper side and a second lower side. The pressure deck assembly includes a pressure deck that includes first and second deck segments. The first deck segment is joined to the first flange of the longitudinal beam along the first lower side of the first flange. The second deck segment is joined to the second flange of the longitudinal beam along the second lower side of the second flange.

Systems and methods for extending the interior cargo bay of fixed-wing cargo aircraft into a replaceable tailcone bay are disclosed. The system includes an aircraft and a removable tailcone configured couple to the aft end of the fuselage. The aircraft fuselage includes a cargo bay and an aft end opening into the cargo bay. The tailcone, when attached, encloses the aft end opening the cargo bay. The tailcone can include an interior volume configured to extend the fuselage cargo bay such that the interior volume defines an aft end of a cargo bay of the cargo aircraft. In some examples, the tailcone includes a plurality of segments, which can be configured to extend from the aft end of the aircraft to adjust a length of the cargo extension provided by the tailcone.

A method is proposed for installing system components in a portion of an aircraft fuselage. The method provides at least one planar structural arrangement to be secured on or in the aircraft fuselage, secures system components on the structural arrangement, couples system lines to the system components and arranges the system lines on the structural arrangement. The method includes positioning of the structural arrangement with the system components and system lines arranged thereon at a designated installation location of the structural arrangement, and mechanical coupling of the structural arrangement to the aircraft fuselage.

A system for manufacturing modular aircraft includes at least a common tooling component, wherein the at least a common tooling component is configured to manufacture at least a flight component. The system includes at least a modular tooling component, wherein the at least modular tooling component wherein the at least a modular tooling component is configured to manufacture at least a fuselage component and a collar component. The system includes at least a tooling interface component, wherein the at least a tooling interface component is configured to mechanically connect the at least a common tooling component at a first end to the at least a modular tooling component at a second end.

Systems and methods for mating component parts are described. In some embodiments, a system for mating components may include a first component, a second component, a first adhesive, and a second adhesive. The first adhesive may be configured to set in less than 5 minutes after the first component and the second component are placed in a mating position, and the second adhesive may require greater than 5 minutes to set. The first adhesive, after setting, may have sufficient strength to maintain the first component and the second component in the mating position while the second adhesive sets.

A pressure bulkhead assembly support tool configured to hold a pressure bulkhead system is presented. The pressure bulkhead assembly support tool comprises a segmented frame having a substantially circular path. A plurality of circumferential force assemblies restrains the pressure bulkhead system such that a circumferential surface of the pressure bulkhead system with a nominal shape is formed. A plurality of alignment probes holds and positions the pressure bulkhead system relative to the segmented frame.