Recyclable pouches formed from rollstock and having a resealable closure that extends into both side edges of the pouch may be produced at high speeds on a single manufacturing line in which the pouches are formed, cut apart, filled, and then sealed if the film forming the pouch comprises a recyclable heat seal layer and a second recyclable layer having a melting temperature of at least 30° C. greater than the heat seal layer.

Recyclable pouches formed from rollstock and having a resealable closure that extends into both side edges of the pouch may be produced at high speeds on a single manufacturing line in which the pouches are formed, cut apart, filled, and then sealed if the film forming the pouch comprises a recyclable heat seal layer and a second recyclable layer having a melting temperature of at least 30° C. greater than the heat seal layer.

The present disclosure relates to an oral pouched snuff product comprising a filling material and a saliva-permeable pouch enclosing the filling material, the oral pouched snuff product having a longitudinal direction and a transverse direction perpendicular to said longitudinal direction, the saliva-permeable pouch comprising a first elongated seal and a second elongated seal, each of said first and second elongated seals having a seal length extending along the transverse direction of the product and a seal width extending along the longitudinal direction of the product, wherein the seal width of said at least one elongated seal being equal to or less than 2 mm, such as within the range of from 0.1 mm to 2 mm or from 0.1 mm to 1 mm or from 0.1 mm to 0.5 mm. There is also provided a container having a base and a detachable lid together providing an interior container space in which a plurality of these oral pouched snuff products is contained.

The present disclosure relates to an oral pouched snuff product comprising a filling material and a saliva-permeable pouch enclosing the filling material, the oral pouched snuff product having a longitudinal direction and a transverse direction perpendicular to said longitudinal direction, the saliva-permeable pouch comprising a first elongated seal and a second elongated seal, each of said first and second elongated seals having a seal length extending along the transverse direction of the product and a seal width extending along the longitudinal direction of the product, wherein the seal width of said at least one elongated seal being equal to or less than 2 mm, such as within the range of from 0.1 mm to 2 mm or from 0.1 mm to 1 mm or from 0.1 mm to 0.5 mm. There is also provided a container having a base and a detachable lid together providing an interior container space in which a plurality of these oral pouched snuff products is contained.

An apparatus and methods for producing at extremely high production speeds small pouches filled with tobacco or other granular, powdered or solid content is provided. An endless web substrate, with or without flavor film thereon, is formed into a tubular shape with a longitudinal seam. The tube is cut to individual lengths, and a procession of tubes is crimp-closed at one end, filled and crimp-closed at the other end to complete pouch production. During production, the seams formed at the crimped ends of the pouch are parallel to one another and the longitudinal seam of the pouch is midway between the sides of the pouch and orthogonal to the seams formed at the crimped ends of the pouch.

An apparatus and methods for producing at extremely high production speeds small pouches filled with tobacco or other granular, powdered or solid content is provided. An endless web substrate, with or without flavor film thereon, is formed into a tubular shape with a longitudinal seam. The tube is cut to individual lengths, and a procession of tubes is crimp-closed at one end, filled and crimp-closed at the other end to complete pouch production. During production, the seams formed at the crimped ends of the pouch are parallel to one another and the longitudinal seam of the pouch is midway between the sides of the pouch and orthogonal to the seams formed at the crimped ends of the pouch.

There is described a method for forming a tube (3) of a web (4, 4) of packaging material comprising the steps of advancing the web (4) of packaging material along a web advancement path (P), overlapping a first lateral edge (19) of the web (4, 4′) of packaging material with a second lateral edge (20) of the web (4, 4) of packaging material for obtaining a longitudinal seam portion of the tube (3) and fusing at least an internal outer surface (34) of the first lateral edge (19) and an external outer surface (37) of the second lateral edge (20) with one another for longitudinally sealing the seam portion of the tube (3). The step of fusing comprises at least the substeps of directly heating the external outer surface (37) of the second lateral edge (20) and heating by contact the internal outer surface (34) by establishing contact between the internal outer surface (34) and the directly heated external outer surface (37).

There is described a method for forming a tube (3) of a web (4, 4) of packaging material comprising the steps of advancing the web (4) of packaging material along a web advancement path (P), overlapping a first lateral edge (19) of the web (4, 4′) of packaging material with a second lateral edge (20) of the web (4, 4) of packaging material for obtaining a longitudinal seam portion of the tube (3) and fusing at least an internal outer surface (34) of the first lateral edge (19) and an external outer surface (37) of the second lateral edge (20) with one another for longitudinally sealing the seam portion of the tube (3). The step of fusing comprises at least the substeps of directly heating the external outer surface (37) of the second lateral edge (20) and heating by contact the internal outer surface (34) by establishing contact between the internal outer surface (34) and the directly heated external outer surface (37).

In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is the deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.

An improved paperboard pouch comprising a multilayer substrate and a method of making the same is provided. The multilayer paperboard pouch comprises an outer surface and an inner surface, wherein one of the surfaces is defined as a food contact surface. In the depicted embodiment, the properties of the polymer layer are chosen to provide adequate mechanical and barrier protection to the paper-based pouch formed on the conventional pouch-forming equipment. A method of manufacturing a multilayer paperboard pouch using conventional bag-making equipment (“CBME”) running at normal production speed for making standard plastic pouches is also provided. First, a paper is extrusion-coated and then the CBME is configured with a feeder for feeding an extrusion-coated paper intermittently for a length along a feeding path; a cutter disposed at a position predetermined for cutting one of the layers of the coated paper and forming a first side gusset, a second side gusset and a bottom gusset portions and for folding each of a first side gusset, a second side gusset and a bottom gusset portions into halves along a center line extending longitudinally thereof; and a sealer for sealing the layers of the polymer with the layers of the bottom gusset portion and the layers of the first and second gusset portions, respectively to form the finished multilayer paperboard pouch ready for sale and distribution to various retailers. It is to be noted that in the depicted embodiment various closure constructions and mechanism can be used for heat sealing the finished pouches.