A process plant and a process for production of sulfur from a feedstock gas including from 15% to 100 vol % H.sub.2S and a stream of sulfuric acid, the process including a) providing a Claus reaction furnace feed stream with a substoichiometric amount of oxygen, b) directing to a Claus reaction furnace operating at elevated temperature, c) cooling to provide a cooled Claus converter feed gas, d) directing to contact a material catalytically active in the Claus reaction, e) withdrawing a Claus tail gas and elementary sulfur, f) directing a stream comprising said Claus tail gas to a Claus tail gas treatment, wherein sulfuric acid directed to said Claus reaction furnace is in the form of droplets with 90% of the mass of the droplets having a diameter below 500 μm, with the associated benefit of such a process efficiently converting all liquid H.sub.2SO.sub.4 to gaseous H.sub.2SO.sub.4 and further to SO.sub.2.

Methods and systems for recovering sulfur dioxide from a Claus unit process emissions stream are provided. The method comprises the steps of generating a process emissions stream from a thermal oxidizer or other combustion device, introducing the emissions stream to an SO.sub.2 removal system, introducing the SO.sub.2 rich stream from the SO.sub.2 removal system to a CO.sub.2 removal system, and introducing an enriched SO.sub.2 stream back to the Claus unit. The SO.sub.2 removal system can include one or more SO.sub.2 selective membranes. The CO.sub.2 removal system can include one or more CO.sub.2 selective membranes.

A method for recovering sulfur within a gas processing system is described herein. The method includes contacting a natural gas stream including an acid gas with a solvent stream within a co-current contacting system to produce a sweetened natural gas stream and a rich solvent stream including an absorbed acid gas. The method also includes removing the absorbed acid gas from the rich solvent stream within a regenerator to produce a concentrated acid gas stream and a lean solvent stream. The method further includes recovering elemental sulfur from hydrogen sulfide (H.sub.2S) within the concentrated acid gas stream via a sulfur recovery unit.

Apparatus and methods for treating acid gas, which utilizes multi-stage absorption cycle of ammonia desulfurization to treat acid tail gas after pre-treatment of the acid gas, thereby achieving the purpose of efficient and low-cost treatment of acid tail gas. The parameters of the acid tail gas may be adjusted by a regulatory system such that the enthalpy value of the acid tail gas is in the range of 60-850 kJ/kg dry gas, for example, 80-680 kJ/kg dry gas or 100-450 kJ/kg dry gas, to meet the requirements of ammonia desulfurization, and achieve the synergy between the acid gas pre-treatment and ammonia desulfurization. Furthermore, hydrogen sulfide may be converted into sulfur/sulfuric acid plus ammonium sulfate at an adjustable ratio.

Provided here are methods and systems to recover greater than 99.9% of sulfur from natural gas and from other processed gases containing hydrogen sulfide derived from refining crude oil and other industrial processes. The method and system involves a sub-dew point reactor unit with separation units for water removal.

The present invention relates to a calcined medium, in particular a catalyst or a catalyst medium or an adsorbent/absorbent mass, in particular in the form of extrudates, pellets, granules or beads, the medium comprising a porous matrix comprising carbonates, clays, zeolites, oxides, or metal and/or silicon hydroxides, and the matrix incorporating hollow mineral microspheres having a different composition in a content of between 0.3 and 50% by weight, in particular between 0.5 and 15% by weight, of the matrix.

The invention relates to a gas scrubbing process for purifying crude synthesis gas with methanol as a physical absorption medium, wherein an acid gas comprising at least hydrogen sulfide (H.sub.2S) is produced. The acid gas is produced in a hot regenerator arranged downstream of an absorption apparatus and subsequently separated from gaseous methanol in an acid gas separator by cooling and condensation. The acid gas separator has a condensation region and an absorption region, wherein both regions are separated from one another by a gas-permeable tray. This has the result that impurities such as hydrogen cyanide and/or ammonia outgassing from a first acid gas substream are not reabsorbed in the condensation region of the acid gas separator, thus avoiding an accumulation of impurities in the hot regenerator or other parts of the gas scrubbing plant. The invention further relates to an acid gas separator and to the use of the acid gas separator according to the invention in a process according to the invention.

Systems and methods use bimetallic alloy particles for converting hydrogen sulfide (H.sub.2S) to hydrogen (H.sub.2) and sulfur (S), typically during multiple operations. In a first operation, metal alloy composite particles can be converted to a composite metal sulfide. In a second operation, composite metal sulfide from the first operation can be regenerated back to the metal alloy composite particle using an inert gas stream. Pure, or substantially pure, sulfur can also be generated during the second operation.

A feed stream is flowed to a catalytic reactor. The catalytic reactor includes a non-thermal plasma and a catalyst. The feed stream includes hydrogen sulfide and carbon dioxide. The feed stream is contacted with the catalyst in the presence of the non-thermal plasma at a reaction temperature, thereby converting the hydrogen sulfide and the carbon dioxide in the feed stream to produce a product. The product includes a hydrocarbon and sulfur. The product is separated into a product stream and a sulfur stream. The product stream includes the hydrocarbon from the product. The sulfur stream includes the sulfur from the product.

A revamp process for modifying a sulfur abatement plant including a Claus process plant, the Claus process plant including a Claus reaction furnace and one or more Claus conversion stages, each Claus conversion stage including a conversion reactor and a means for elemental sulfur condensation, and a means of Claus tail gas oxidation configured for receiving a Claus tail gas from said Claus process plant and configured for providing an oxidized Claus tail gas, the process revamp including: a) providing a sulfuric acid producing tail gas treatment plant producing sulfuric acid, and b) providing a means for transferring an amount or all of the sulfuric acid produced in said sulfuric acid producing tail gas treatment plant to said Claus reaction furnace, wherein the moles of sulfur in the transferred sulfuric acid relative to the moles of elemental sulfur withdrawn from the Claus process plant is from 3% to 25%.