A process and apparatus for managing hydrogen sulfide in a refinery is provided. In the process, a hydrogen sulfide stream from said refinery is fed to a sulfur recovery unit to produce sulfur and a sulfur compound stream or to a thermal oxidizer. The sulfur compound stream and the hydrogen sulfide stream are then thermally oxidized to produce a sulfur oxide stream. The sulfur oxide stream is then reacted with an ammonia stream. In aspect, the product of the reaction can be a fertilizer. The ammonia stream can be obtained from stripping the hydrogen sulfide stream.

Methods and systems for recovering sulfur dioxide from a Claus unit process emissions stream are provided. The method comprises the steps of generating a process emissions stream from a thermal oxidizer or other combustion device, introducing the emissions stream to an SO.sub.2 removal system, introducing the SO.sub.2 rich stream from the SO.sub.2 removal system to a CO.sub.2 removal system, and introducing an enriched SO.sub.2 stream back to the Claus unit. The SO.sub.2 removal system can include one or more SO.sub.2 selective membranes. The CO.sub.2 removal system can include one or more CO.sub.2 selective membranes.

A process for producing sulfuric acid and cement clinker may use calcium sulfate that is formed as a solid by-product and separated off in phosphoric acid production in a reaction of raw phosphate with sulfuric acid to form phosphoric acid. The process comprises treating calcium sulfate separated from the phosphoric acid with an acid to obtain a suspension comprising purified calcium sulfate, separating the purified calcium sulfate in solid form from the liquid phase of the suspension, mixing the purified calcium sulfate with admixtures and reducing agents to obtain a raw meal mixture for cement clinker production, burning the raw meal mixture to obtain the cement clinker, with formation of sulfur dioxide as offgas, and subjecting the sulfur dioxide formed to offgas purification and feeding the sulfur dioxide as raw material to sulfuric acid production to produce the sulfuric acid. The sulfuric acid produced may be used as starting material in phosphoric acid production.

The present application pertains to methods for making alkali hydroxide, or alkali carbonates, or alkali bicarbonates, or alkaline-earth sulfates. In one embodiment, a material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with an alkali sulfate to form an alkaline earth sulfate and alkali sulfite or bisulfite. The alkali sulfite or bisulfite is converted into an alkali hydroxide, or an alkali carbonate, or an alkali bicarbonate. In another embodiment, ammonium carbonate or ammonium bicarbonate is reacted with an alkali sulfate, to form ammonium sulfate and an alkali carbonate or alkali bicarbonate. A material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with the ammonium sulfate to form an alkaline earth sulfate and ammonium sulfite or ammonium bisulfite. The ammonium sulfite or bisulfite is regenerated into ammonia, or ammonium hydroxide, or ammonium carbonate, or ammonium bicarbonate.

A method for controlling a temperature of an incinerator may include determining a flow rate of a gas stream. The gas stream may be being passed from a sulfur recovery system to the incinerator. The method may include adjusting a target temperature of the incinerator. The target temperature of the incinerator is proportional to the flow rate of the gas stream. The method may include determining a temperature of the incinerator and adjusting the flow rate of a fuel gas being passed to the incinerator such that the temperature of the incinerator approaches the target temperature of the incinerator.

The present description relates to a process for extracting magnesium compounds from magnesium-bearing ores comprising leaching serpentine tailing with dilute HCl to dissolve the magnesium and other elements like iron and nickel. The resudial silica is removed and the rich solution is further neutralized to eliminate impurities and recover nickel. Magnesium chloride is transformed in magnesium sulfate and hydrochloric acid by reaction with sulfuric acid. The magnesium sulfate can be further decomposed in magnesium oxyde and sulphur dioxyde by calcination. The sulphur gas can further be converted into sulfuric acid.

The present application pertains to methods for making metal oxides and/or citric acid and/or capturing carbon dioxide. In one embodiment, the application pertains to a process for producing calcium oxide, magnesium oxide, or both from a material comprising calcium and magnesium. The process may include reacting a material comprising calcium carbonate and magnesium carbonate. Separating, concentrating, and calcining may lead to the production of oxides such as calcium oxide or magnesium oxide. In other embodiments the application pertains to methods for producing an alkaline-earth oxide and a carboxylic acid from an alkaline earth cation-carboxylic acid anion salt. Such processes may include, for example, reacting an alkaline-earth cation-carboxylic acid anion salt with aqueous sulfur dioxide to produce aqueous alkaline-earth sulfite or bisulfite and an aqueous carboxylic acid solution. Other useful steps may include desorbing, separating, and/or calcining.

The present invention is related to a catalyst supported for the selective oxidation of sulphur compounds of the tail gas from the Claus process or streams with an equivalent composition to elemental sulphur or sulphur dioxide (SO.sub.2). It is also the object of the present invention, a process for the preparation of a catalyst of this type, as well as the process of selective oxidation of sulphur compounds to elemental sulphur using the catalyst of the invention, as well as the process of catalytic incineration of the tail gas from the Claus process using the catalyst of the present invention.

In a broad form the present invention relates to a method for oxidation of a species comprising sulfur in an oxidation state below +4, such as H.sub.2S, CS.sub.2, COS and S.sub.8 vapor, to SO.sub.2 said method comprising the step of contacting the gas and an oxidant with a catalytically active material consisting of one or more elements taken from the group consisting of V, W, Ce, Mo, Fe, Ca, Mg, Si, Ti and Al in elemental, oxide, carbide or sulfide form, optionally with the presence of other elements in a concentration below 1 wt %, at a temperature between 180° C. and 290° C., 330° C., 360° C. or 450° C., with the associated benefit of such a temperature being highly energy effective, and the benefit of said elements having a low tendency to form sulfates under the conditions, with the related benefit of an increased stability of the catalytically active material. The other elements present may be catalytically active noble metals or impurities in the listed materials.

A process for the oxidation of hydrogen sulfide to sulfur trioxide with subsequent sulfur trioxide removal comprises oxidizing hydrogen sulfide to sulfur trioxide in at least one catalyst-containing reactor and feeding the effluent from the last reactor to a candle filter unit for SO.sub.3 removal, where it is mixed with an injected alkaline sorbent slurry or powder to form an alkali sulfate and a hot clean gas. Preferably the oxidation is done in two reactors, the first oxidizing H.sub.2S to SO.sub.2 over a monolith type catalyst and the second oxidizing SO.sub.2 to SO.sub.3 over a VK type catalyst.