C01B17/745

DESULFURIZATION AND SULFUR RECOVERY METHOD FOR SULFUR DIOXIDE FLUE GAS
20230219037 · 2023-07-13 ·

The present disclosure provides a desulfurization and sulfur recovery method for sulfur dioxide flue gas, and belongs to the technical field of non-ferrous metal smelting. The method includes the following steps: desulfurizing the sulfur dioxide flue gas by taking slagging flux limestone or quicklime for smelting or converting process as a desulfurizer, and adsorbing SO.sub.2 in the gas to obtain gypsum residue, calcium sulfite, and the desulfurized flue gas, where SO.sub.2 in the sulfur dioxide flue gas before desulfurization is less than 1 vol %; and recycling the gypsum residue and the calcium sulfite to the smelting or converting furnace for slagging, resolving the SO.sub.2 into smelting off-gas, producing sulfuric acid in acid plant.

INTEGRATED METHOD FOR PRODUCING SULPHUR DIOXIDE QUALITY SUITABLE FOR A SULPHURIC ACID PROCESS FROM CALCIUM SULPHATE/PHOSPHOGYPSUM FROM PHOSPHORIC ACID PRODUCTION

A process for producing sulfuric acid and cement clinker may use calcium sulfate that is formed as a solid by-product and separated off in phosphoric acid production in a reaction of raw phosphate with sulfuric acid to form phosphoric acid. The process comprises treating calcium sulfate separated from the phosphoric acid with an acid to obtain a suspension comprising purified calcium sulfate, separating the purified calcium sulfate in solid form from the liquid phase of the suspension, mixing the purified calcium sulfate with admixtures and reducing agents to obtain a raw meal mixture for cement clinker production, burning the raw meal mixture to obtain the cement clinker, with formation of sulfur dioxide as offgas, and subjecting the sulfur dioxide formed to offgas purification and feeding the sulfur dioxide as raw material to sulfuric acid production to produce the sulfuric acid. The sulfuric acid produced may be used as starting material in phosphoric acid production.

PRODUCTION METHOD FOR PRODUCING CEMENT AND CO-PRODUCING SULFURIC ACID FROM PHOSPHOGYPSUM
20220204403 · 2022-06-30 ·

The disclosure discloses a production method for producing cement and co-producing sulfuric acid from phosphogypsum. The method includes: pretreating and purifying the phosphogypsum to reduce insoluble phosphorus, water-soluble phosphorus impurities, and most free water in the phosphogypsum, directly feeding the materials kneaded and granulated with a reducing agent into a reduction and decomposition integrated rotary kiln with a fluidized preheating function, and controlling to carry out step-by-step heating, drying, dehydration, reduction and decomposition in a gas phase atmosphere under pulverized coal combustion; using sulfur dioxide gas generated after reduction and decomposition to produce the sulfuric acid after dust removal and purification; making the materials after reduction and decomposition enter an oxidation calcining kiln for sintering a cement clinker, and controlling to heat, mineralize and sinter the cement clinker in the gas phase atmosphere under the pulverized coal combustion.

Integrated method for producing sulphur dioxide quality suitable for a sulphuric acid process from calcium sulphate/phosphogypsum from phosphoric acid production

A process for producing sulfuric acid and cement clinker may use calcium sulfate that is formed as a solid by-product and separated off in phosphoric acid production in a reaction of raw phosphate with sulfuric acid to form phosphoric acid. The process comprises treating calcium sulfate separated from the phosphoric acid with an acid to obtain a suspension comprising purified calcium sulfate, separating the purified calcium sulfate in solid form from the liquid phase of the suspension, mixing the purified calcium sulfate with admixtures and reducing agents to obtain a raw meal mixture for cement clinker production, burning the raw meal mixture to obtain the cement clinker, with formation of sulfur dioxide as offgas, and subjecting the sulfur dioxide formed to offgas purification and feeding the sulfur dioxide as raw material to sulfuric acid production to produce the sulfuric acid. The sulfuric acid produced may be used as starting material in phosphoric acid production.

Method for the purification of alumina
10815549 · 2020-10-27 · ·

Digestion of impure alumina with sulfuric acid dissolves all constituents except silica. Resulting sulfates, produced from contaminants in the impure alumina, remain in solution at approximately 90 C. Hot filtration separates silica. Solution flow over metallic iron reduces ferric sulfate to ferrous sulfate. Controlled ammonia addition promotes hydrolysis and precipitation of hydrated titania from titanyl sulfate that is removed by filtration. Addition of ammonium sulfate forms ferrous ammonium sulfate and ammonium aluminum sulfate solutions. Alum is preferentially separated by crystallization. Addition of ammonium bicarbonate to ammonium alum solution precipitates ammonium aluminum carbonate which may be heated to produce alumina, ammonia, and carbon dioxide. The remaining iron rich liquor also contains magnesium sulfate. Addition of oxalic acid generates insoluble ferrous oxalate which is thermally decomposed to ferrous oxide. Carbon monoxide reduces the ferrous oxide to metallic iron. Further oxalic acid addition precipitates magnesium oxalate which is thermally decomposed to magnesium oxide.

ELECTROCHEMICAL REACTOR AND PROCESS
20200165734 · 2020-05-28 ·

The electrochemical reactors disclosed herein provide novel oxidation and reduction chemistries and employ in-creased mass transport rates of materials to and from the surfaces of electrodes

Electrochemical reactor and process
10577698 · 2020-03-03 · ·

The electrochemical reactors disclosed herein provide novel oxidation and reduction chemistries and employ increased mass transport rates of materials to and from the surfaces of electrodes therein.

SYSTEM AND METHOD FOR PRODUCTION OF CALCIUM OXIDE WITH REDUCED CARBON FOOTPRINT

A method can include reducing calcium sulfate to calcium sulfide, converting calcium sulfide to calcium oxide, optionally using the calcium oxide to form a product, optionally oxidizing sulfur dioxide to sulfuric acid, and optionally using the sulfuric acid in fertilizer production.

METHOD FOR THE PURIFICATION OF ALUMINA
20190070598 · 2019-03-07 ·

Digestion of impure alumina with sulfuric acid dissolves all constituents except silica. The resulting sulfatesaluminum sulfate, ferric sulfate, titanyl sulfate, and magnesium sulfate for alumina contaminated with iron-, titanium-, and/or magnesium-containing speciesremain in solution at approximately 90 C. Hot filtration separates silica. Solution flow over metallic iron reduces ferric sulfate to ferrous sulfate. Controlled ammonia addition promotes hydrolysis and precipitation of hydrated titania from titanyl sulfate that is removed by filtration. Addition of ammonium sulfate forms ferrous ammonium sulfate and ammonium aluminum sulfate solutions. Alum is preferentially separated by crystallization. Addition of ammonium bicarbonate to an ammonium alum solution precipitates ammonium aluminum carbonate which may be heated to produce alumina, ammonia, and carbon dioxide. The remaining iron rich liquor also contains magnesium sulfate. The addition of oxalic acid generates insoluble ferrous oxalate which is thermally decomposed to ferrous oxide and carbon monoxide which is used to reduce the ferrous oxide to metallic iron. Further oxalic acid addition precipitates magnesium oxalate which is thermally decomposed to magnesium oxide.

EXTRACTION OF AMMONIA AND SULFURIC ACID FROM AMMONIUM-SULFATE-RICH (WASTE) WATERS

The invention relates to the electrodialytic production of ammonia and sulfuric acid from ammonium-sulfate-rich (waste) waters. An object of said invention was to provide a process for recovering ammonia and sulfuric acid from waters containing ammonium sulfate in high concentrations. The process should be practicable on an industrial scale and have good energy efficiency. This problem is solved by a combination of electrodialysis and water electrolysis. It results in ammonium sulfate being split back into ammonia and sulfuric acid. Unlike conventional three-chamber processes, the process of the invention employs a cell having only two compartments, which can however be multiply parallelized within the stack. This type of scale-up is much more cost-effective than connecting multiple cells in parallel.