C01B17/96

PROCESSES AND METHODS FOR PRODUCTION OF CRYSTALLIZED METAL SULFATES

A process and method for producing a crystallized metal sulfate. The crystallized metal sulfate may be battery-grade. The method may comprise receiving a metal ion-containing stream and crystalizing a metal sulfate from the stream. The process may comprise receiving a stream from a metal processing plant, and crystalizing a metal sulfate from the stream. The process may be a metal electrowinning process comprising crystalizing a metal ion-containing stream to form a crystallized metal sulfate in a mother liquor. The process or method may comprise returning the mother liquor upstream or to the metal electrowinning process.

TREATMENT PROCESS FOR CRYSTALLIZING A METAL SULFATE

A treatment process for crystallizing a metal sulfate involving pre-treating a feedstock comprising calcium, magnesium, and/or lithium impurities, the pre-treating involving pre-leaching the feedstock in the presence of a lixiviant, selectively extracting a first portion of any of the impurities from the feedstock, and forming a leached solution comprising an uncrystallized metal sulfate and any remaining impurities; and/or refining the leached solution and removing a second portion of any of the remaining impurities; and crystallizing the uncrystallized metal sulfate from the leached solution to form a crystallized metal sulfate. So processed, the crystallized metal sulfate may be battery-grade or electroplating-grade.

Stable electrolyte material and solvent material containing same
11547129 · 2023-01-10 · ·

A composition of matter having the following chemical structure: .Math. H x O ( x - 1 ) 2 .Math. Z y wherein x is and odd integer ≥3; y is an integer between 1 and 20; and Z is one of a monoatomic ion from Groups 14 through 17 having a charge value between −1 and −3 or a polyatomic ion having a charge between −1 and −3.

DYNAMIC COVALENT POLYMERIZATIONS WITH ELEMENTAL SULFUR AND SULFUR PREPOLYMERS
20230089692 · 2023-03-23 ·

An iterative approach to dynamic covalent polymerizations of elemental sulfur with functional comonomers to prepare sulfur prepolymers that can further react with other conventional, commercially available comonomers to prepare a wider class of functional sulfur polymers. This iterative method improves handling, miscibility and solubility of the elemental sulfur, and further enables tuning of the sulfur polymer composition. The sulfur polymers may be a thermoplastic or a thermoset for use in elastomers, resins, lubricants, coatings, antioxidants, cathode materials for electrochemical cells, and polymeric articles such as polymeric films and free-standing substrates.

DYNAMIC COVALENT POLYMERIZATIONS WITH ELEMENTAL SULFUR AND SULFUR PREPOLYMERS
20230089692 · 2023-03-23 ·

An iterative approach to dynamic covalent polymerizations of elemental sulfur with functional comonomers to prepare sulfur prepolymers that can further react with other conventional, commercially available comonomers to prepare a wider class of functional sulfur polymers. This iterative method improves handling, miscibility and solubility of the elemental sulfur, and further enables tuning of the sulfur polymer composition. The sulfur polymers may be a thermoplastic or a thermoset for use in elastomers, resins, lubricants, coatings, antioxidants, cathode materials for electrochemical cells, and polymeric articles such as polymeric films and free-standing substrates.

Process for Production of Potassium Sulfate, Ammonium Sulfate, and Calcium Carbonate from Syngenite
20220340437 · 2022-10-27 ·

Described herein is a process for the production of potassium sulfate and ammonium sulfate from syngenite. Specifically, the syngenite is produced from waste liquors and low value minerals and is used to produce valuable secondary products. Specifically, instead of performing the decomposition reaction in one step at high temperature, this process performs the reaction in 2 steps at temperatures lower than the decomposition temperature of ammonium bicarbonate: a first step to reach the equilibrium and produce saturated potassium sulfate brine, and a second step to complete the syngenite decomposition reaction.

Method of treating fly ash of a recovery boiler

A method of treating fly ash containing sodium sulfate from a recovery boiler of a chemical pulp mill. This method includes at least the following steps: a) ash is dissolved in an aqueous solution and the pH of the solution is adjusted with alkali for precipitating impurities, b) the solution is filtered for removing the impurities containing precipitate, c) sodium sulfate is crystallized from the solution and the crystals are separated from the solution by filtering or by centrifugation, and d) the crystallized sodium sulfate is used as initial material for producing sodium and sulfur containing chemicals or as process chemical.

Regenerative recovery of sulfur dioxide from effluent gases
11185812 · 2021-11-30 · ·

This invention relates to processes for selective removal of contaminants from effluent gases. A sulfur dioxide absorption/desorption process for selective removal and recovery of sulfur dioxide from effluent gases utilizes a buffered aqueous absorption solution comprising weak inorganic or organic acids or salts thereof, to selectively absorb sulfur dioxide from the effluent gas. Absorbed sulfur dioxide is subsequently stripped to regenerate the absorption solution and produce a sulfur dioxide-enriched gas. A process for simultaneous removal of sulfur dioxide and nitrogen oxides (NO.sub.x) from effluent gases and recovery of sulfur dioxide utilizes a buffered aqueous absorption solution including a metal chelate to absorb sulfur dioxide and NO.sub.x from the gas and subsequently reducing absorbed NO.sub.x to form nitrogen. A process to control sulfate salt contaminant concentration in the absorption solution involves partial crystallization and removal of sulfate salt crystals.

Regenerative recovery of sulfur dioxide from effluent gases
11185812 · 2021-11-30 · ·

This invention relates to processes for selective removal of contaminants from effluent gases. A sulfur dioxide absorption/desorption process for selective removal and recovery of sulfur dioxide from effluent gases utilizes a buffered aqueous absorption solution comprising weak inorganic or organic acids or salts thereof, to selectively absorb sulfur dioxide from the effluent gas. Absorbed sulfur dioxide is subsequently stripped to regenerate the absorption solution and produce a sulfur dioxide-enriched gas. A process for simultaneous removal of sulfur dioxide and nitrogen oxides (NO.sub.x) from effluent gases and recovery of sulfur dioxide utilizes a buffered aqueous absorption solution including a metal chelate to absorb sulfur dioxide and NO.sub.x from the gas and subsequently reducing absorbed NO.sub.x to form nitrogen. A process to control sulfate salt contaminant concentration in the absorption solution involves partial crystallization and removal of sulfate salt crystals.

Fire retardant compositions utilizing elemental sulfur

Compositions of flame retardants and methods of enhancing char formation in a flame retardant-treated substrate. A base material is combined with a flame retardant to form the flame retardant-treated substrate. The flame retardant contains a sulfur copolymer prepared by the polymerization of sulfur monomers with organic monomers. The flame retardant can be deposited on a surface of the base material, coated on the base material, or mixed into the base material. When the flame resistant substrate is on fire, the flame retardant forms a charring layer on the flame retardant-treated substrate. The charring layer can extinguish and prevent the fire from spreading.